Page 2 - Olympus M1200 Operating Manual; TABLE OF CONTENTS; TOPIC
2 Olympus M1200 Operating Manual TABLE OF CONTENTS TOPIC PAGE # • Introduction 3 • Technical Specifications 4 • Optional Equipment 5 SECTION 1: Operational Safety • Electrical Safety 6 • Mechanical Safety 7 SECTION 2: Operation Procedures • Electrical Supply 8 • Water Supply & Chemicals 9 • Chem...
Page 3 - Introduction; All users must read and understand this manual completely before; or place in a secure location for future reference.
3 Introduction Congratulations on your purchase of the Hydro-Force Olympus M1200. The M1200 is designed to give truckmount-level performance in a portable machine that combines versatility with ease of transport. Years of experience, engineering, and planning have gone into the design and manufactur...
Page 4 - Technical Specifications
4 Technical Specifications M1200 High Pressure Extractor Height: 38” Length: 28” Width: 19-1/2” Weight: 141 lbs. Solution Tank Capacity: 12 gallon Recovery Tank Capacity: 12 gallon Solution Pump: Pump-Tec #356 pump with 1-1/2 HP Motor 0-1200 psi – 2.2 gpm Vacuum Motors: Two AMETEK Lamb 5.7” diameter...
Page 5 - Additional / Optional Equipment
5 Additional / Optional Equipment Carpet Wand: AW29 SX-12 Hard Surface Tool: AW104 SX-7 Tile & Grout Tool: AW101 Gekko Tile & Grout Wand: AR54 Gekko Hand Tool: AR52 Gekko SX-7 Tool: AW102 1-1/2” Vacuum Hose: (Sold per foot – No cuffs) AH36 2” cuff for 1-1/2” Vac Hose: AH46 1-1/2” cuff for 1-...
Page 6 - Safety; This machine is an electrical appliance. Care must be; Section
6 Safety CAUTION! This machine is an electrical appliance. Care must be taken to reduce the risk of electrical shock. • READ AND UNDERSTAND ALL INSTRUCTIONS BEFORE OPERATING THE M1200. • To reduce the risk of property damage or injury, repairs to electrical systems should only be performed by experi...
Page 7 - This machine must be protected from conditions which may
7 WARNING! This machine must be protected from conditions which may damage the pump, tank, hoses and other components. • Freezing of water in this machine will cause serious damage . The M1200, solution hoses, and tools must be protected from freezing temperature. Store, transport, and use this equi...
Page 8 - Operation Procedures; SET UP AND OPERATION
8 Operation Procedures Knowledge of the proper operation of the M1200 is required to ensure user safety and efficient performance of the extractor. SET UP AND OPERATION 1. Electrical Cords: Two 50’ power cords are supplied with the Olympus M1200. Cord #1 powers both vacuum motors; Cord #2 powers the...
Page 13 - Optional Accessories
13 4. Connection of Solution Hose: Connect the high pressure solution hose to the solution outlet (female quick connect on the front of the machine). Connect the other end of the hose to the male quick connect on the cleaning tool. When you are ready to start cleaning, turn the solution pump switch ...
Page 17 - Shutdown Procedures:
17 Shutdown Procedures: • If using the auto-fill system, turn the water supply off before finishing each job. This will allow use of the water and chemical already in the tank, and will reduce the amount of excess water to be disposed of later. • When finished cleaning, turn off all switches. • If t...
Page 18 - Troubleshooting
18 Troubleshooting – Olympus M1200 Problem Cause Solution Machine not Building circuit breaker tripped. Reset breakers or move cords to other outlets turning on - Faulty power cord Replace cord No power Faulty switches or internal wiring Check wiring & test switches - Repair as needed * Solution...
Page 24 - OLYMPUS SWITCH PANEL:
24 OLYMPUS SWITCH PANEL: Vacuum #2 – Power from Cord #1. When the switch is turned to the ON position power is supplied to the vacuum motor. (2-Stage Vacuum) Solution Pump Switch – Power from Cord #2 . When the switch is turned to the ON position power is supplied to the solution pump motor. When no...
Page 25 - Maintenance; OPERATION
25 Maintenance Proper maintenance is required to keep the M1200 operating properly, prevent downtime and to extend the life of your equipment. WARNING: Disconnect electrical power before performing any service or maintenance inside machine base or before testing or repairing switches or power cords....
Page 26 - CLEAN CHEMICAL FEED FILTER & FOOT VALVE:; Flow Direction
26 CLEAN CHEMICAL FEED FILTER & FOOT VALVE: The Filter & Foot Valve is on the end of the chemical feed hose that is placed in the chemical jug as part of the chemical feed system. Regularly examine the filter and clean as needed. To test the Foot Valve: • Remove the Filter & Foot Valve f...
Page 28 - FLUSH SOLUTION TANK AND PUMP:
28 CLEAN WASTE PUMP-OUT PUMP: Build-up of fine silt inside the Waste Pump can clog the pump even if the pump is not used, so this maintenance procedure should be performed regardless of whether the Waste Pump has been used. • After cleaning out the recovery tank, remove the cap and connect the Pump-...
Page 30 - FLUSH CHEMICAL SYSTEM:
30 FLUSH CHEMICAL SYSTEM: Chemical build-up in the chemical system can prevent the system from drawing chemical. • Rinse the chemical system with fresh water (For heavy chemical build-up, a mild acid can be added to the rinse water.) • Remove the chemical feed hose from the solution tank and place t...
Page 33 - CLEAN RECOVERY TANK DRAIN
33 CLEAN RECOVERY TANK DRAIN Debris and sand accumulation in the drain valve can damage the valve or prevent it from closing completely. This will result in dirty water leaking from the valve. Use of the Hydro-Filter and regular cleaning of the recovery tank will help prevent this, but occasionally ...
Page 34 - Storage Prep and Freeze Protection Procedures:; RETURNING THE M1200 TO SERVICE AFTER STORAGE OR
34 Storage Prep and Freeze Protection Procedures: Your Olympus M1200 must be protected from freezing. Freezing can cause serious damage to the pump, pump-out, auto-fill float valve, and any other component containing water. If the M1200 is transported or stored in freezing temperatures, the followin...
Page 35 - Parts; Replacement parts available for repair of your M1200.
35 Parts Replacement parts available for repair of your M1200. Section 3 KIT A – PT042 KIT B – PT044 KIT C – PT046 M1200 PUMP – AP48 PARTS ASSEMBLY
Page 37 - FLOAT VALVE ASSEMBLY
37 Part Number Description 16-3 3’ Discharge Tubing 25-78 Pipe Nipple 34-17 16” Chain with Connector 34-22 Backflow Preventer 35-12 Float Hanger Clip – PDE35-12 35-18 Float Assembly – PHY005-003 35-31 Magnet Housing 35-32 Magnet Holder 35-33 Spring 35-35 Float Hanger Wire – PDE35-42 35-36 Valve Body...
Page 45 - Limited Warranty
45 Your Olympus M1200 is designed to give you years of reliable service. If a problem should arise use the troubleshooting section in the operation manual to diagnose and correct the problem if possible. If you are unable to determine the cause or solution to the problem contact your distributor or ...
