Page 2 - PROPOSITION 65 WARNING
PAGE 2 — QP3TH TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #8 (01/29/14) PROPOSITION 65 WARNING
Page 3 - NOTES
QP3TH TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #8 (01/29/14) — PAGE 3 NOTES
Page 4 - TABLE OF CONTENTS; QP3TH Centrifugal Pump; Component Drawings; NOTICE
PAGE 4 — QP3TH TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #8 (01/29/14) TABLE OF CONTENTS QP3TH Centrifugal Pump Proposition 65 Warning ........................................... 2 Table Of Contents .................................................... 4 Parts Ordering Procedures ..................
Page 5 - PARTS ORDERING PROCEDURES; Ordering parts has never been easier!; Choose from three easy options:; Order via Internet; Order; Order via Fax
QP3TH TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #8 (01/29/14) — PAGE 5 PARTS ORDERING PROCEDURES www .multiquip .com Ordering parts has never been easier! Choose from three easy options: WE ACCEPT ALL MAJOR CREDIT CARDS! When ordering parts, please supply: ❒ Dealer Account Number ❒ Dealer Name ...
Page 6 - SAFETY INFORMATION; SAFETY MESSAGES; DANGER
PAGE 6 — QP3TH TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #8 (01/29/14) SAFETY INFORMATION Do not operate or service the equipment before reading the entire manual. Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the safety message...
Page 7 - GENERAL SAFETY; PUMP SAFETY
QP3TH TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #8 (01/29/14) — PAGE 7 SAFETY INFORMATION GENERAL SAFETY CAUTION NEVER operate this equipment without proper protective clothing, shatterproof glasses, respiratory protection, hearing protection, steel-toed boots and other protective devices req...
Page 8 - ENGINE SAFETY; FUEL SAFETY
PAGE 8 — QP3TH TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #8 (01/29/14) SAFETY INFORMATION CAUTION NEVER lubricate components or attempt service on a running machine. NEVER block or restrict flow from discharge hose. Remove kinks from discharge line before starting pump. Operation with a blo...
Page 9 - TRANSPORTING SAFETY
QP3TH TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #8 (01/29/14) — PAGE 9 SAFETY INFORMATION Store fuel in appropriate containers, in well-ventilated areas and away from sparks and fl ames. NEVER use fuel as a cleaning agent. DO NOT smoke around or near the equipment. Fire or explosion could...
Page 10 - ENVIRONMENTAL SAFETY/DECOMMISSIONING; DO NOT pour waste or oil directly onto the ground, down; EMISSIONS INFORMATION; Emission Control Label
PAGE 10 — QP3TH TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #8 (01/29/14) ENVIRONMENTAL SAFETY/DECOMMISSIONING NOTICE Decommissioning is a controlled process used to safely retire a piece of equipment that is no longer serviceable. If the equipment poses an unacceptable and unrepairable safety ri...
Page 11 - Figure 1. QP3TH Dimensions
QP3TH TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #8 (01/29/14) — PAGE 11 Table 1. Specifications (Pump) Pump Model QP3TH Type Trash Pump Suction 3.0 in. (76 mm.) Discharge Size 3.0 in. (76 mm.) Maximum Pumping Capacity 396 gallons/minute (1,500 liters/minute) Max. Solids Diameter 1.50 in. (38 mm...
Page 12 - Figure 2. QP3TH Performance Curve
PAGE 12 — QP3TH TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #8 (01/29/14) SPECIFICATIONS (ENGINE) Table 2. Specifications (Engines) Engine Model HONDA GX240K1QA2/ GX240U1QA2/GX240UT2QA2 Type Air-cooled 4 stroke, Single Cylinder, OHV, Horizontal Shaft Gasoline Engine Bore x Stroke 3.03 in. x 2.30 ...
Page 13 - Table 4. Performance Loss at Various Elevations; GENERAL INFORMATION
QP3TH TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #8 (01/29/14) — PAGE 13 ground in a level position.NEVER place the pump on soft soil. The suction hose or pipe connection should always be checked for tightness and leaks. A small suction leak in the hose or fittings could prevent the pump from pr...
Page 14 - PUMP COMPONENTS; Figure 3. QP3TH Pump Application
PAGE 14 — QP3TH TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #8 (01/29/14) PUMP COMPONENTS Figure 3 shows a typical application using the QP3TH centrifugal pump. Please note that this pump is intended for the removal of clean water. Figure 3. QP3TH Pump Application 1. Pump — The model QP3TH is a 3...
Page 15 - WARNING; Figure 4. Engine Controls and Components; INITIAL SERVICING; SLOW; BASIC ENGINE
QP3TH TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #8 (01/29/14) — PAGE 15 6. Choke Lever — Used in the starting of a cold engine, or in cold weather conditions. The choke enriches the fuel mixture. 7. Air Cleaner — Prevents dirt and other debris from entering the fuel system. Remove wing-nut on t...
Page 16 - CAUTION; BEFORE STARTING; UPPER LIMIT
PAGE 16 — QP3TH TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #8 (01/29/14) INSPECTION (ENGINE) CAUTION DO NOT attempt to operate the pump untilthe Safety Information, General Information and Inspection sections of this manual have been read and thoroughly understood. BEFORE STARTING 1. Read safety...
Page 17 - SETUP
QP3TH TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #8 (01/29/14) — PAGE 17 7. T h e d i s c h a r g e h o s e i s u s u a l l y a c o l l a p s i bl e (thin-walled) hose, however if a thin-walled discharge hose is not available, a rigid suction hose can be substituted in its place. 8. Make sure th...
Page 18 - OPERATION; STARTING THE ENGINE; CLOSED; Figure 12. Starter Grip; CLOSED position to start the engine,
PAGE 18 — QP3TH TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #8 (01/29/14) OPERATION STARTING THE ENGINE 1. Place the engine fuel valve lever (See Figure 7) to the ON position. Figure 7. Engine Fuel Valve Lever (ON Position) 2. Move the throttle lever (See Figure 8) away from the slow position, ab...
Page 19 - RUN position. If water is not flowing; full speed; STOPPING THE ENGINE; I D L E p o s i t i o n; Emergency Shutdown
QP3TH TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #8 (01/29/14) — PAGE 19 OPERATION Figure 13. Choke Lever (Open) 8. Before the pump is placed in to operation, run the engine for several minutes. Check for fuel leaks, and noises that would associate with a lose component. 9. To begin pumping, pla...
Page 20 - PUMP VACUUM TEST; prevent; primed; ADJUSTING IMPELLER CLEARANCE
PAGE 20 — QP3TH TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #8 (01/29/14) PUMP VACUUM TEST To perform the pump vacuum test do the following:1. Remove the pump fill cap (See Figure 3), and fill the pump with water. 2. Start the engine as outlined in the initial start-up section, and wait for the p...
Page 21 - Figure 18. Pump Vacuum Tester
QP3TH TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #8 (01/29/14) — PAGE 21 MAINTENANCE (PUMP) Figure 18. Pump Vacuum Tester
Page 22 - ENGINE MAINTENANCE; Table 6. Engine Maintenance Schedule
PAGE 22 — QP3TH TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #8 (01/29/14) ENGINE MAINTENANCE Perform engine maintenance procedures as referenced by Table 6 below: Table 6. Engine Maintenance Schedule Description (3) Operation Before First Month or 10 hrs Every 3 Months or 25 hrs Every 6 Months or...
Page 23 - ENGINE AIR CLEANER; NEVER; Figure 21. Engine Air Cleaner; DAILY; Figure 19. Spark Plug Gap; ENGINE OIL; warm
QP3TH TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #8 (01/29/14) — PAGE 23 ENGINE AIR CLEANER 1. Remove the air cleaner cover and foam filter element as shown in Figure 21. 2. Ta p t h e p a p e r f i l t e r e l e m e n t ( S e e F i g u r e 2 1 ) several times on a hard surface to remove dirt, o...
Page 24 - SPARK ARRESTER CLEANING; Figure 22. Spark Arrester Removal
PAGE 24 — QP3TH TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #8 (01/29/14) MAINTENANCE (ENGINE) SPARK ARRESTER CLEANING Clean the spark arrester every 6 months or 100 hours.1. Remove the 4 mm screw (3) from the exhaust deflector, then remove the deflector. See Figure 22. 2. Remove the 5 mm screw (...
Page 25 - STORAGE; PUMP STORAGE
QP3TH TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #8 (01/29/14) — PAGE 25 STORAGE PUMP STORAGE For storage of the pump for over 30 days, the following is required: Drain the fuel tank completely. Run the engine until the fuel is completely consumed. Completely drain used oil from the engine...
Page 26 - Table 7. Engine Troubleshooting
PAGE 26 — QP3TH TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #8 (01/29/14) TROUBLESHOOTING (ENGINE) Table 7. Engine Troubleshooting Symptom Possible Problem Solution Difficult to start Fuel is available but spark plug will not ignite. (Power available at high tension cable). Ignition plug being br...
Page 28 - EXPLANATION OF CODE IN REMARKS COLUMN; SAMPLE PARTS LIST; REMARKS Column
PAGE 28 — QP3TH TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #8 (01/29/14) EXPLANATION OF CODE IN REMARKS COLUMN The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any que...
Page 29 - SUGGESTED SPARE PARTS; Description
QP3TH TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #8 (01/29/14) — PAGE 29 SUGGESTED SPARE PARTS QP3TH TRASH PUMP WITH HONDA GX240K1QA2/GX240U1QA2/GX240UT2QA2 ENGINES 1 to 3 units Qty. P/N Description 1............1992040032 .................. IMPELLER 1............0811885446 .................. ME...
Page 30 - PUMP ASSEMBLY
PAGE 30 — QP3TH TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #8 (01/29/14) PUMP ASSEMBLY
Page 33 - PART NAME; BOLT SET W/SPRING WASHER M8 X 20
QP3TH TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #8 (01/29/14) — PAGE 33 PUMP ASSEMBLY NO. PART NO. PART NAME QTY. REMARKS 38 0181090820 BOLT SET W/SPRING WASHER M8 X 20 2 (SUCTION PLATE) 39 0181090825 BOLT SET WITH SPRING WASHER M8 X 25 4 (SUCTION COVER) 40 0151191257 STUD BOLT, (DRAIN COVER HA...
Page 34 - ENGINE SERVICE PARTS
PAGE 34 — QP3TH TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #8 (01/29/14) ENGINE SERVICE PARTS
Page 35 - SPARK PLUG
QP3TH TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #8 (01/29/14) — PAGE 35 ENGINE SERVICE PARTS NO. PART NO. PART NAME QTY. REMARKS 1 17672ZE2W01 FILTER, FUEL 1 GX240K1QA2/GX240U1QA2 2 17672-880-000 FILTER, FUEL GX240K1QA2 2 17672Z4H000 FILTER, FUEL 1 GX240U1QA2/ GX240UT2QA2 3 17620ZH7023 CAP, WIT...
Page 36 - TERMS AND CONDITIONS OF SALE — PARTS
PAGE 36 — QP3TH TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #8 (01/29/14) TERMS AND CONDITIONS OF SALE — PARTS PAYMENT TERMS Terms of payment for parts are net 30 days. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O....
Page 38 - OPERATION AND PARTS MANUAL; Your Local Dealer is:; HERE’S HOW TO GET HELP; PLEASE HAVE THE MODEL AND SERIAL; CANADA
OPERATION AND PARTS MANUAL Your Local Dealer is: HERE’S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING © COPYRIGHT 2014, MULTIQUIP INC. Multiquip Inc , the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written pe...
