Page 2 - Diesel engine exhaust and some of; pROpOSITION 65 WARNING
page 2 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) Diesel engine exhaust and some of pROpOSITION 65 WARNING
Page 3 - NOTES
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 3 NOTES
Page 4 - TAblE Of CONTENTS; Reversible plate Compactor; Componet Drawings; NOTICE
page 4 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) TAblE Of CONTENTS MVH406DZ/DSCpAS Reversible plate Compactor Proposition 65 Warning ........................................... 2 Table Of Contents .................................................... 4 Parts...
Page 5 - pARTS ORDERING pROCEDuRES; Ordering parts has never been easier!; Choose from three easy options:; Order via internet; Order; Order via Fax
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 5 pARTS ORDERING pROCEDuRES www .multiquip .com Ordering parts has never been easier! Choose from three easy options: We aCCepT aLL maJOR CRediT CaRds! When ordering parts, please supply: ❒ dealer account numbe...
Page 6 - SAfETy INfORMATION; SAFETY MESSAGES; SAFETY SYMBOLS
page 6 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) SAfETy INfORMATION Do not operate or service the equipment before reading the entire manual. Safety precautions should be followed at all times when operating this equipment. Failure to read and understand th...
Page 7 - geneRaL saFeTY; ALWAYS
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 7 SAfETy INfORMATION geneRaL saFeTY CauTiOn neveR operate this equipment without proper protective clothing, shatterproof glasses, respiratory protection, hearing protection, steel-toed boots and other protec...
Page 8 - COMPACTOR SAFETY; engine saFeTY; dangeR
page 8 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) SAfETy INfORMATION COMPACTOR SAFETY dangeR neveR operate the equipment in an explosive atmosphere or near combustible materials. An explosion or fi re could result causing severe bodily harm or even death. ...
Page 9 - FueL saFeTY
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 9 SAfETy INfORMATION FueL saFeTY dangeR dO nOT add fuel to equipment if it is placed inside truck bed with plastic liner. Possibility exists of explosion or fi re due to static electricity. dO nOT start the...
Page 10 - TRanspORTing saFeTY; CauTiOn; enviROnmenTaL saFeTY/deCOmmissiOning; dO nOT; emissiOns inFORmaTiOn; emission Control Label
page 10 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) SAfETy INfORMATION TRanspORTing saFeTY CauTiOn NEVER allow any person or animal to stand underneath the equipment while lifting. NOTICE Before lifting, make sure that the equipment parts (hook and vibrat...
Page 11 - SpECIfICATIONS; plate Compactor specifications
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 11 SpECIfICATIONS Table 1. mvh406dsz/dsCpas Reversible plate Compactor specifications Centrifugal Force 12,346 lbs. (5,600 kg) Vibration Frequency 4,600 vpm (77 Hz) Traveling Speed 0 to 75 ft/min (0 to 23 m/min...
Page 12 - DIMENSIONS; Figure 1. MVH406DSZ/DSCPAS Reversible Plate
page 12 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) DIMENSIONS Figure 1. MVH406DSZ/DSCPAS Reversible Plate Compactor Dimensions MVH-406 E B D A C Table 3. dimensions A 55.12 in. (140 mm.) B 19.69 in. (50 cm.) C 35.3 in. (90 cm.) D 63.39 in. (161 cm.) E 41.34 ...
Page 13 - GENERAl NfORMATION; plate Compactor
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 13 GENERAl NfORMATION plate Compactor The Mikasa MVH406DSZ/DSCPAS is a walk behind, reversible plate compactor designed for the compaction of sand, clay and asphalt. This plate compactor is a powerful compactin...
Page 14 - COMpONENTS; Stopper
page 14 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) COMpONENTS Figure 2. MVH406DSZ/DSCPAS Reversible Plate Compactor Components 12 11 9 1 2 14 3 5 4 6 12 MVH-406 7 10 15 16 8 13 Figure 2 illustrates the location of the major components for the MVH406DSZ/DS2CP...
Page 15 - Engine Components; engine COmpOnenTs; ROBIN DIESEL; FRONT VIEW; bASIC ENGINE; Oil Suction Filter
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 15 Figure 3. Robin D1B40T92040 Diesel Engine Components engine COmpOnenTs Figure 3 illustrates the location of the major components for the ROBIN D1B40T92040 diesel engine. The function of each component is des...
Page 16 - INSpECTION; Before starting; Figure 4. Engine Oil Dipstick Removal; Oil Tyoe; Checking the hydraulic Oil Level; Figure 6. Hydraulic Oil Filler Plug Removal
page 16 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) INSpECTION Before starting 1. Read safety instructions at the beginning of manual. 2. Familiarize yourself with the operating and control elements of the machine and the working environment. This includes ob...
Page 17 - Checking the air Cleaner; Figure 8. Checking the Air Cleaner; WING; AIR; Figure 9. Air Cleaner Element; Checking The Fuel; ELEMENT
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 17 5. When adding hydraulic oil, only fill to the specified oil level as marked on the front of the hydraulic oil tank (Figure 7). dO nOT overfill. Figure 7. Oil Tank (Front View) Checking the air Cleaner 1. To...
Page 18 - Figure 11. Handle Release Pin; OpERATION; adjusting handle height; Figure 12. Handle Adjustment; sTaRTing The engine; Run
page 18 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) This section is intended to assist the operator with the initial start-up of the compactor. It is extremely important that this section be read carefully before attempting to use the compactor in the field.R...
Page 19 - Recoil Start; Figure 15. Engine Start Handle; TRaveLing; Figure 17. Travel Lever
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 19 7. If the engine fails to start, dO nOT continue to rotate the ignition key for more than 5 seconds. Return the key to the Run position and wait 10 seconds before starting again Figure 14. Starter Switch (Op...
Page 20 - normal shutdown; START; emergency shutdown; stowing the handle; Figure 20. Stowing The Handle
page 20 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) 4. To make the compactor move in the reverse direction pull the travel lever ( Figure 17) backwards. 5. Firmly gasp the compactor's hand grip, the compactor will begin moving in the desired position when the...
Page 21 - Compaction progression; Figure 22. Compaction Progression
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 21 OpERATION COmpaCTiOn sensOR (mvh406 dsCpas Only) Compaction Analyzing System (COMPAS) is a system that uses an acceleration sensor to show real-time soil stiffness via LED's (light-emitting diode) turning on...
Page 22 - s yst em d i ag n o s t i c s t o d e t e c t O p e r a t i o n a l; Detection of ground trouble and soft ground; Figure 24. Ground Trouble or Soft Ground; Detection of Vibration Abnormality; Figure 25. Vibration Abnormality; Function to detect electric system abnormality; Sensor wire disconnection (between acceleration; Figure 26. Sensor Wire Disconnection; Power cable disconnection (between battery and
page 22 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) OpERATION s yst em d i ag n o s t i c s t o d e t e c t O p e r a t i o n a l abnormalities Detection of ground trouble and soft ground 1. For a case of unstable ground or soft ground (soil containing high c...
Page 23 - MAINTENANCE; inspection and maintenance service Tables.; Table 5. machine inspection; Table 6. engine Check; daily service; Table 7. Tightening Torque
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 23 MAINTENANCE inspection and maintenance service Tables. To make sure your plate compactor is always in good working condition before using, carry out the maintenance inspection in accordance with Table 5 thru...
Page 24 - engine Oil Replacement:; Figure 27. Engine Air Filter and Element; Reinstalling the v-belt
page 24 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) MAINTENANCE engine Oil Replacement: 1. Replace engine oil, in first 25 hours of operation and every 50 to 100 hours afterwards. 2. Oil may be drained more easily when it is warm afteroperation (For more deta...
Page 25 - vibrator Oil Level Check; Figure 30. Vibrator Oil Drain and Check Plugs; dO nOT OveRFiLL; draining vibrator Oil
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 25 vibrator Oil Level Check 1. In every 100 hours of operation, with the machine positioned horizontally, use a 3/4” (19 mm) wrench and remove vibrator oil level guage/dipstick (Figure 30). Visually inspect and...
Page 26 - adding hydraulic Oil; Figure 32. Hydraulic Oil Tank; Figure 34. Bleeder Plug
page 26 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) adding hydraulic Oil 1. Remove the breather cap and oil plug (Figure 32) from thehydraulic oil tank using a 24mm hex socket. Figure 32. Hydraulic Oil Tank 2. Using a funnel, add Shell Tellus Oil #32 or equiv...
Page 27 - Figure 35. Battery Electrolyte Levels; BaTTeRY ChaRging; dO nOT; Figure 36. Removing Battery Cover
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 27 Check the battery regularly and make sure that each electrolyte level is to the bottom of the vent well (Figure 35). If necessary add only distilled water in a well-ventilated area. Figure 35. Battery Elec...
Page 28 - CheCKing FueL FiLTeR; Figure 37. Fuel Filter; LOng TeRm sTORage
page 28 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) MAINTENANCE CheCKing FueL FiLTeR 1. Clean the fuel filter (Figure 37) every 3 months or 200 hours. 2. Replace fuel filter every 6 months or 400 hours.3. To clean the fuel filter, loosen the nuts of the fuel ...
Page 32 - ExplANATION Of CODE IN REMARkS COluMN; sampLe paRTs LisT; without notice; REMARKS
page 32 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) ExplANATION Of CODE IN REMARkS COluMN The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if t...
Page 33 - SuGGESTED SpARE pARTS; description
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 33 SuGGESTED SpARE pARTS MVH406DSZ/DSCPAS W/ROBIN D1B40T92040 DIESEL ENGINE 1 to 3 Units Qty. p/n description 1............956100060 ............ THROTTLE WIRE 2............070200373 ............ V-BELT 3.........
Page 34 - NAMEplATES AND DECAlS
page 34 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) NAMEplATES AND DECAlS MVH-406 14 4
Page 35 - DECAL: SHELL TELLUS OIL 32
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 35 nO. paRT nO. paRT name QTY. REMARKS 1 920201950 DECAL: OIL SAE 10W-30 1 2 920105070 DECAL: MIKASA LOGO ....................................1................ELECT. START MODEL ONLY 3 920211640 DECAL: MODEL LO...
Page 36 - VIbRATING plATE ASSy.
page 36 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) VIbRATING plATE ASSy.
Page 37 - VIBRATING PLATE
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 37 VIbRATING plATE ASSy. nO. paRT nO. paRT name QTY. REMARKS 1 465118410 VIBRATING PLATE 1 2 464458940 OIL GAUGE 1 3 953402930 COPPER PACKING 19X30X1 1 4 953400270 PLUG 1/4X14 10L 1 5 953405260 PACKING 1/4 (CU)...
Page 38 - bASE AND ENGINE ASSy.
page 38 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) bASE AND ENGINE ASSy. 38 52 53 51 3 4 5 13 11 3 21 20 7 8 9 15 16 14 12 61 19 6 10 18 17 42 4 5 66 65 63 43 41 44 47 48 46 44 45 59 37 39 36 35 40 43 60 2 103 1
Page 42 - CONTROl HANDlE ASSy.
page 42 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) CONTROl HANDlE ASSy.
Page 49 - FIXED PLATE, BATTERY COVER
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 49 bATTERy ASSy. nO. paRT nO. paRT name QTY. REMARKS 1 464457460 BATTERY CORD (-) 400L 1 2 464457470 BATTERY CORD (+) 550L 1 3 464216660 CRADLE, BATTERY 1 4 456447590 RUBBER PLATE (E) 28X240X5 1 5 456447600 RUB...
Page 52 - ElECTRIC DEVICE ASSy.
page 52 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) ElECTRIC DEVICE ASSy. 26 RED BLACK WHITE →KEY SWITCH →KEY SWITCH →BUZZER 24 1 2 28
Page 53 - WIRE COMPLETE
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 53 ElECTRIC DEVICE ASSy. nO. paRT nO. paRT name QTY. REMARKS 1 464457460 BATTERY CORD (-) 400L 1 2 464457470 BATTERY CORD (+) 550L 1 24 465345590 WIRE COMPLETE 1 26 454010020 CLAMP TC-100 3 28 DH50465100 BUZZER...
Page 55 - EMERGENCY KIT
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 55 nO. paRT nO. paRT name QTY. REMARKS 2 01679302 GASKET SET CRK.CASE 1 3 01679400 1000H MAINTE.KIT 1 4 01679510 EMERGENCY KIT 1 RObIN D1b40T92040 — SpARE pARTS kIT ASSy.
Page 57 - ACCESSORIES KIT
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 57 nO. paRT nO. paRT name QTY. REMARKS 1 01329701 ACCESSORIES KIT 1 2 01330901 TOOL SET 1 3 05110402 LABEL CHECK 1 4 05130000 LABEL STARTING 1 5 05130100 LABEL LIFTING 1 RObIN D1b40T92040 — ACCESSORIES ASSy.
Page 60 - Part not available separately
page 60 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) RObIN D1b40T92040 — CRANkSHAfT ASSy. 3 19 21 Part not available separately
Page 63 - CAMLEVER
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 63 nO. paRT nO. paRT name QTY. REMARKS 1 01345003 CAMSHAFT ASSY. ............................................1................INCLUDES ITEMS W/ # 3# 01326401 CAMLEVER 1 4# 50123200 SHIM 5X10X0.5 2 5# 01326600 F...
Page 65 - GUDGEON PIN
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 65 nO. paRT nO. paRT name QTY. REMARKS 1 01374810 PISTON ASSY 88 EPA2 ....................................1................INCLUDES ITEMS W/ % 2#% PISTON ...........................................................
Page 75 - BLOWER RING
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 75 nO. paRT nO. paRT name QTY. REMARKS 1 04205800 BLOWER RING 1 2 50003400 SPRING WASHER A4 6 3 50327300 ALLEN SCREW M4X20 6 4 04161502 FLYWHEEL 1 6 04155101 PLATE 1 7 50502501 ALLEN SCREW M8X35 6 8 04151100 GE...
Page 77 - SEALING CONE
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 77 nO. paRT nO. paRT name QTY. REMARKS D 50223300 LOCTITE221 50ML 1 1 01389700 INJECTOR CPL. ...............................................1................INCLUDES ITEMS W/ % 2% 01680600 NOZZLE HOLD.+PIPE ......
Page 80 - Not available separately
page 80 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) RObIN D1b40T92040 — RECOIl STARTER ASSy. 22 20 6 5 8 7 9 4 2 11 15 16 21 12 1 18 17 19 14 13 D K SEALING AND BONDINGADHESIVES Not available separately
Page 87 - FILTER BREATHING SYSTEM
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 87 RObIN D1b40T92040 — CRANkCASE bREATHING SyS. ASSy. nO. paRT nO. paRT name QTY. REMARKS E 50223400 LOCTITE648 10ML 1 F 50223800 TECHNICOLL8058 0.75KG 1 H 50282501 SILICON 30ML 1 1 01885800 CRANKCASE BREATHER ...
Page 94 - PARTS NOT AVAILABLE SEPARATELY
page 94 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) RObIN D1b40T92040 — ExHAuST SlICENCER ASSy. 8 1 3 4 7 16 17 13 14 15 14 11 12 9 10 91 PARTS NOT AVAILABLE SEPARATELY
Page 98 - RObIN D1b40T92040 — ElECTRIC EQuIpMENT WIRING ASSy.
page 98 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) 55 36 35 12 56 10 11 13 14 17 RObIN D1b40T92040 — ElECTRIC EQuIpMENT WIRING ASSy.
Page 99 - WIRE HARNESS
mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) — page 99 nO. paRT nO. paRT name QTY. REMARKS 10 001220620 BOLT 6X20 T 2 11 50144500 FLAT WASHER 6.4 2 12 01667001 WIRE HARNESS 1 13 50167400 STRAP 1 14 50439500 STRAP 2.6X200 4 17 50469100 OIL PRESSURE SWITCH 1 35 01...
Page 102 - TERMS AND CONDITIONS Of SAlE — pARTS
page 102 — mvh406dsz/dsCpas pLaTe COmpaCTOR • OpeRaTiOn and paRTs manuaL — Rev. #7 (02/28/14) TERMS AND CONDITIONS Of SAlE — pARTS paYmenT TeRms Terms of payment for parts are net 30 days. FReighT pOLiCY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All s...
Page 104 - OperatiOn and parts Manual; Your Local Dealer is:; HERE’S HOW TO GET HELP; PLEASE HAVE THE MODEL AND SERIAL; UNITED STATES; CANADA; UNITED KINGDOM
OperatiOn and parts Manual Your Local Dealer is: HERE’S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING © COPYRIGHT 2014, MULTIQUIP INC. Multiquip Inc , the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written pe...
