Page 2 - SILICOSIS WARNING; JIMMY SERIES HYDRAULIC REBAR BENDERS — SILICOSIS WARNING
JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 2 Grinding/cutting/drilling of masonry, concrete, metal andother materials with silica in their composition may giveoff dust or mists containing crystalline silica. Silica is abasic component of sand, quart...
Page 3 - JIMMY SERIES HYDRAULIC REBAR BENDERS — TABLE OF CONTENTS
JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 3 JIMMY SERIES HYDRAULIC REBAR BENDERS — TABLE OF CONTENTS Specification and part number are subject to change without notice . NOTE NOTE As a continuing effort to u p d a t e o u r p a r t s b o o k , c o ...
Page 4 - Ordering parts has never been easier!; Choose from three easy options:; Order; PARTS ORDERING PROCEDURES
JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 4 www .m ultiquip .com Ordering parts has never been easier! Choose from three easy options: WE ACCEPT ALL MAJOR CREDIT CARDS! When ordering parts, please supply: ❒ ❒ ❒ ❒ ❒ Dealer Account Number ❒ ❒ ❒ ❒ ❒ D...
Page 5 - JIMMY SERIES HYD. REBAR BENDERS— SAFETY MESSAGE ALERT SYMBOLS
JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 5 JIMMY SERIES HYD. REBAR BENDERS— SAFETY MESSAGE ALERT SYMBOLS NOTE SAFETY MESSAGE ALERT SYMBOLS The three (3) Safety Messages shown below will inform youabout potential hazards that could injure you or ot...
Page 6 - JIMMY SERIES HYDRAULIC REBAR BENDERS — RULES FOR SAFE OPERATION; DANGER
JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 6 JIMMY SERIES HYDRAULIC REBAR BENDERS — RULES FOR SAFE OPERATION The following safety guidelines should always be used whenoperating the Jimmy Series Hydraulic Rebar Bender and Electric-Hydraulic Pump. GEN...
Page 7 - DANGER - High Pressure Hazard; WARNING; keep hands; ALWAYS
JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 7 JIMMY SERIES HYDRAULIC REBAR BENDERS — RULES FOR SAFE OPERATION UNIT SAFETY INSTRUCTIONS ■ All hose connections must be tightened with the propertools before operating hydraulic power unit. DO NOT over ti...
Page 9 - il; JIMMY SERIES HYDRAULIC REBAR BENDERS
JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 9 t r a h C e z i S r a b e R . 2 e l b a T l e d o M 5 3 1 5 B J 5 3 1 7 B J 0 9 0 5 B J 0 9 0 7 B J 0 9 0 8 B J 0 8 1 9 B J 0 9 0 1 1 B J s u i d a R g n i d n e B ° 5 3 1 ° 5 3 1 ° 0 9 ° 0 9 ° 0 9 ° 0 8 ...
Page 11 - JIMMY SERIES HYDRAULIC REBAR BENDERS — GENERAL INFORMATION; DO NOT; CAUTION
JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 11 JIMMY SERIES HYDRAULIC REBAR BENDERS — GENERAL INFORMATION GENERAL INFORMATION The MQ Jimmy Series Hydraulic Rebar Benders are designed to be used as portable on-site rebar benders, capable of bending in...
Page 13 - JIMMY SERIES HYDRAULIC REBAR BENDERS — COMPONENTS
JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 13 1 . Remote Control Unit – Allows the hydraulic cylinder on the rebar unit to be advanced or held . 2 . Remote Control Cable – Allows the Electric-Hydraulic Pump to be operated remotely. 3 . Hydraulic Res...
Page 14 - JIMMY SERIES HYDRAULIC REBAR BENDERS — INSPECTION; CAUTION - Read Manual
JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 14 JIMMY SERIES HYDRAULIC REBAR BENDERS — INSPECTION BEFORE STARTING CAUTION - Read Manual Before attempting to operatethis rebar bender, and to avoidserious injury to personnel,always read and understandop...
Page 15 - JIMMY SERIES HYDRAULIC REBAR BENDERS — APPLYING POWER; DANGER - ELECTROCUTION HAZARDS
JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 15 JIMMY SERIES HYDRAULIC REBAR BENDERS — APPLYING POWER CONNECTING THE POWER 1. The electric-hydraulic pump requires 115 VAC, 60 Hz power. Applying power to the pump that is not speci-fied will cause sever...
Page 16 - JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION
JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 16 OPERATION Control Valve Lever 1. This hydraulic pump has a 3-way, 3-position valve that is activated by a control valve lever (Figure 8). In the neutral position, “ PORT A ” is CLOSED , meaning there is ...
Page 19 - JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION/SHUT-DOWN; Shutting Down the Rebar Bender and Power Unit
JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 19 JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION/SHUT-DOWN Shutting Down the Rebar Bender and Power Unit 1. Remove Rebar Bender from the rebar. 2. Place ON/OFF toggle switch in the OFF position. 3. Unplu...
Page 20 - JIMMY SERIES HYDRAULIC REBAR BENDERS — MAINTENANCE
JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 20 PREVENTIVE MAINTENANCE Preventive maintenance should be performed on a daily orweekly basis depending on the amount and working use. Ahigher than normal operating pressure could indicate a needfor immedi...
Page 21 - NOTE PAGE
JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 21 NOTE PAGE
Page 22 - JIMMY SERIES HYD. REBAR BENDERS — EXPLANATION OF CODE IN REMARKS
JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 22 JIMMY SERIES HYD. REBAR BENDERS — EXPLANATION OF CODE IN REMARKS The contents and part numbers listed in the parts section aresubject to change without notice . Multiquip does not guarantee the availibil...
Page 23 - JIMMY SERIES HYD. REBAR BENDERS — SUGGESTED SPARE PARTS
JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 23 JIMMY SERIES HYDRAULIC REBAR BENDER 1 to 3 Units (JB5135) Qty. ..... P/N ...................... Description 1 ......... RB252698 ........... PULLER HOOK1 ......... RB252818 ........... CAP SCREW, 5/8-18 ...
Page 24 - JIMMY SERIES HYDRAULIC REBAR BENDERS — NAMEPLATE AND DECALS; JBXXXX
JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 24 JIMMY SERIES HYDRAULIC REBAR BENDERS — NAMEPLATE AND DECALS NAMEPLATE AND DECALS BY MULTIQUIP SERIAL NO. 59- 9 0 0 2 MODEL JBXXXX WARNING Read, understand and follow anyand all printed materials provided...
Page 25 - PART NO
JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 25 JIMMY SERIES HYDRAULIC REBAR BENDERS — NAMEPLATE AND DECALS NAMEPLATE AND DECALS NO PART NO PART NAME QTY. REMARK 1 TBD WARNING, READ MANUAL DECAL 1 2 NAMEPLATE, JB5135 .....................................
Page 26 - JIMMY SERIES HYDRAULIC REBAR BENDERS — JB5135 ASSY.
JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 26 JIMMY SERIES HYDRAULIC REBAR BENDERS — JB5135 ASSY. JB5135 ASSY.
Page 28 - JIMMY SERIES HYDRAULIC REBAR BENDERS — JB7135 ASSY.
JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 28 JIMMY SERIES HYDRAULIC REBAR BENDERS — JB7135 ASSY. JB7135 ASSY.
Page 30 - JIMMY SERIES HYDRAULIC REBAR BENDERS — JB5090 ASSY.
JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 30 JIMMY SERIES HYDRAULIC REBAR BENDERS — JB5090 ASSY. JB5090 ASSY.
Page 31 - PART NAME
JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 31 JIMMY SERIES HYDRAULIC REBAR BENDERS — JB5090 ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 RB252839 LOCKNUT (5/8-18) 6 2 RB252844 WASHER (5/8) 6 3 RB252662 OUTSIDE PLATE (LEFT AND RIGHT) 1 4 RB252672 CENT...
Page 32 - JIMMY SERIES HYDRAULIC REBAR BENDERS — JB7090 ASSY.
JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 32 JIMMY SERIES HYDRAULIC REBAR BENDERS — JB7090 ASSY. JB7090 ASSY.
Page 34 - JIMMY SERIES HYDRAULIC REBAR BENDERS — JB8090 ASSY.
JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 34 JIMMY SERIES HYDRAULIC REBAR BENDERS — JB8090 ASSY. JB8090 ASSY.
Page 36 - JIMMY SERIES HYDRAULIC REBAR BENDERS — JB9180 ASSY.
JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 36 JIMMY SERIES HYDRAULIC REBAR BENDERS — JB9180 ASSY. JB9180 ASSY.
Page 38 - JIMMY SERIES HYDRAULIC REBAR BENDERS — JB11090 ASSY.
JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 38 JIMMY SERIES HYDRAULIC REBAR BENDERS — JB11090 ASSY. JB11090 ASSY.
Page 40 - JIMMY SERIES HYDRAULIC REBAR BENDERS — ELECTRIC PUMP ASSY.
JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 40 JIMMY SERIES HYDRAULIC REBAR BENDERS — ELECTRIC PUMP ASSY. PUMP ASSY.
Page 42 - JIMMY SERIES HYDRAULIC REBAR BENDERS — CONTROL VALVE ASSY.
JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 42 JIMMY SERIES HYDRAULIC REBAR BENDERS — CONTROL VALVE ASSY.
Page 44 - TERMS AND CONDITIONS OF SALE — PARTS
JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 44 Effective: February 22, 2006 TERMS AND CONDITIONS OF SALE — PARTS PAYMENT TERMS Terms of payment for parts are net 30 days. FREIGHT POLICY All parts orders will be shipped collect orprepaid with the char...
Page 46 - OPERATION AND PARTS MANUAL; HERE’S HOW TO GET HELP; PLEASE HAVE THE MODEL AND SERIAL
OPERATION AND PARTS MANUAL Your Local Dealer is: HERE’S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING © COPYRIGHT 2008, MULTIQUIP INC. Multiquip Inc, the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written per...