Miller 250 DX - Manual
A user manual for Miller’s Syncrowave 250 DX/350 LX welding power sources outlines their core capabilities as industrial TIG/stick welders, emphasizing advanced features like balance control, digital meters, and last-procedure recall. The document highlights key operational areas such as welding process compatibility (TIG, stick), duty cycle performance, and technical specifications including amperage ranges, input/output ratings, and physical dimensions. It also covers essential accessories–including cooling systems, remote controls, and protective gear–and provides ordering details for compatible modules and kits.
Table of Contents:
- Page 1 – TIG/Stick Welding Power Source Overview and Specifications
- Page 2 – Advanced Welding Features and AC Output Control
- Page 3 – Technical Specifications and Duty Cycle Data
- Page 4 – Control Panel Components and Diagrams
- Page 5 – Product Packages and Configurations
- Page 6 – Genuine Options, Accessories, and Training Resources
- Page 7 – TIG Welding Accessories and Coolant Systems
- Page 8 – Ordering Information and Pricing
Processes
TIG (GTAW)
Stick (SMAW)
Pulsed TIG (GTAW-P)
(Optional)
Input Power
Requires 1-Phase Power
Amperage Range
250:
3 – 310
350:
3 – 400
Max. Open-Circuit Voltage
80 VDC
Rated Output
250:
250 A at 30 VAC, 40% Duty Cycle
200 A at 28 VAC, 60% Duty Cycle
350:
350 A at 34 VAC, 40% Duty Cycle
300 A at 32 VAC, 60% Duty Cycle
Weight
Standard: 250:
378 lb (172 kg)
350:
496 lb (225 kg)
TIGRunner
®
: 250:
478 lb (217 kg)
350:
596 lb (270 kg)
Industrial Applications
Precision Metal Fabrication
Maintenance and Repair
Light and Heavy Manufacturing
Aerospace
Shipbuilding
Tube and Pipe
Automotive
Vocational
Quick
Specs
See page 2 for
additional features
Syncrowave
®
250 DX/350 LX
TIG/Stick Welding
Power Source
Issued April 2008 • Index No. AD/4.2
The Power of Blue
®
.
Miller Electric Mfg. Co.
An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA
Web Site
www.MillerWelds.com
International Headquarters
Phone: 920 -735-4505
USA FAX: 920 -735-4134
Canadian FAX: 920-735-4169
International FAX: 920 -735-4125
The
balance control
is adjustable to provide
additional oxide removal (more cleaning) or less
cleaning based on the condition of the material
being welded. See pg 2 for more information on
this feature.
Syncro Start
™
allows the choice of Soft, Standard
or Hot TIG starts based on the application, lead
lengths and tungsten size.
Dual inline high-frequency
points provide
intense high frequency for arc starting and
stabilization. Internal machine components are
protected from HF interference with additional
grounding and filtering for extended product life.
Digital welding meters
display both amperage
and voltage for viewing of the actual and preset
values for greater accuracy and repeatability in
your welding procedure.
Last procedure recall
simplifies changing your
Syncrowave back and forth from aluminum TIG
to stainless TIG to stick welding. One switch
makes all the control panel changes.
Standard Machine
Syncrowave Complete
Package includes:
Syncrowave
®
Coolmate
™
3X cooler
No. 37 running gear
TIG torch kit with
accessories
Foot pedal
Four gallons of coolant
Power source is warranted for 3 years, parts and labor.
Original main power rectifier parts are warranted for 5 years.
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About this manual
- Brand
- Miller
- Model
- 250 DX
- Document type
- Manual
- Language(s)
- English
- Pages
- 8
- File size
- 625.2 KB
- Format
Summary
Overview of the Miller Syncrowave 250 DX/350 LX TIG/Stick welding power source, including input power, amperage range, rated output, weight, industrial applications, supported processes, package contents, and warranty.
Details on pulsed TIG control, the TIGRunner™ system with Coolmate™ 3X cooler, stick welding features like Adaptive Hot Start, dual cylinder rack, and diagrams illustrating AC Output Balance Control effects on weld bead width and cleaning action.
Detailed electrical and physical specifications for Syncrowave models, including input power, welding range, output, dimensions, weight, and a duty cycle chart relating amperes to duty cycle.