Page 2 - WARNING; TABLE OF CONTENTS
READ THESE STATEMENTS CAREFULLY AND FOLLOW THE INSTRUCTIONS CLOSELY. The Warning and Caution boxes throughout this manual are there to protect you and your equipment. Pay close attention to these boxes as you follow the manual. WARNING Indicates a MECHANICAL hazard of INJURY OR DEATH. Gives instruct...
Page 3 - The purpose; of this booklet is to provide assembly,; PRODUCT FEATURES
The purpose of this booklet is to provide assembly, installation and operation information concerning Model J-S & H-S Commercial Vehicular Garage Door Operators and related Accessory Products. NOTICE IT IS IMPORTANT THAT THIS INSTRUCTION MANUAL BE READ AND UNDERSTOOD COMPLETELY BEFORE INSTALLATI...
Page 4 - COMPONENT IDENTIFICATION
Before starting the installation of the operator, the door must be in good working condition and properly counterbalanced. Inspect the door and track for loose or missing hardware. Test the door manually for balance and ease of operation. Lubricate door hinges and rollers. If necessary, employ a qua...
Page 5 - COMPONENT IDENTIFICATION LISTING; TO REDUCE THE RISK OF SEVERE; the door manufacturer’s instruction manual for a; STRONGLY ADVISED FOR ALL; • Locate the control station:; IMPORTANT INSTALLATION INSTRUCTIONS!; READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS!
COMPONENT IDENTIFICATION LISTING ITEM PART # DESCRIPTION QTY ITEM PART # DESCRIPTION QTY 1 Per Model Operator Power Head 1 8 009149 Release Chain AR 2 005031 3 Button St ation 1 9 100315 #3 Hand Chain - Precut to 26 FT AR 3 105270 24 Tooth, #50 Chain Sprocket (Standard) 1 10 105349 #50 Drive Chain -...
Page 6 - Proceed to “Chain Hoist and Floor Disconnect Installation”.; Figure 2; INSTALLATION INSTRUCTIONS
SPRINGS, PULLEYS, CABLES AND MOUNTING HARDWARE USED TO BALANCE YOUR GARAGE DOOR ARE UNDER EXTREME TENSION AT ALL TIMES AND CAN CAUSE SEVERE INJURY OR DEATH IF DISTURBED. DO NOT ATTEMPT ADJUSTMENT. F igure 6, page 8 illustrates several positions suitable for mounting the operator; right hand or left ...
Page 7 - Figure 3
CHAIN HOIST AND FLOOR DISCONNECT INSTALLATION If the operator is furnished with a chain hoist (Model H-S), pass the hand chain over the chain wheel and through the chain guides on the operator clutch shaft (opposite end from the large pulley). Fasten the ends of the chain together by opening and re-...
Page 8 - Figure 6; FIGURE 4 - OPERATOR MOUNTING POSITIONS
Figure 6 100719 Right Side Mount Ceiling Mount Left Side Mount Ceiling Mount Center Mount Direct Couple Wall Mount Wall Mount 8 FIGURE 4 - OPERATOR MOUNTING POSITIONS
Page 10 - Figure 8; SETTING THE LIMIT SWITCHES; ) Manually raise the door to a fully open position.
4) Depress the limit nut retaining Plate (D) so it disengages from the slots in the limit nuts. Turn the OPEN limit nut (E) on the shaft until it engages the Open Limit Switch (A). You will need to listen for an audible click. Release the retaining plate and be sure that it engages in slots of both ...
Page 11 - MUST BE CONNECTED; Observe local electrical codes when wiring the operator.
RISK OF ENTRAPMENT THAT MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH. DISCONNECT POWER TO THE OPENER BEFORE AND DURING INSTALLATION OF AN ACCESSORY REVERSING DOOR EDGE OR PHOTOELECTRIC DEVICE. DO NOT RECONNECT POWER TO OPENER UNTIL INSTRUCTED TO DO SO. ENSURE DOORWAY IS CLEAR BEFORE STARTING TESTI...
Page 12 - CAUTION; Door Edge; Door Edge Installation Illustration; DOOR EDGE and PHOTOELECTRIC INSTALLATION
9. See Figure 16 for connecting the photoelectric device to the operator. See Page 15 for proper setting of the selector switches. These switches must be properly set and an approved photoelectric device or approved door edge device connected to the operator to obtain B2 Mode of Operation, Momentary...
Page 13 - Figure 9; Door Edge and Photoelectric Wiring; ENTRAPMENT PROTECTION DEVICES WIRING INSTRUCTIONS
MOTOR CONTROL BOARD Figure 9 OPEN TB1 STOP CLOSE OPEN COM CLO SE STOP NO RE V NC RE V PHOT O COM SI NGL E IL OCK 24 VA C COM SAFE FINISH PHOTOBEAM 3-WIRE PHOTOBEAM Door Edge and Photoelectric Wiring After properly connecting an approved Entrapment Protection Device (see above and Page 3) to the oper...
Page 14 - Before; Single 3 Button Station; Single Button and External Interlock Wiring; TURNING ON THE POWER TO THE OPERATOR; Multiple 3 Button Station; /SINGLE BUTTON STATION / INTERLOCK FIELD WIRING
NOTE: It is now necessary to turn on the power in order to change the Operating Mode (if applicable), program any changes desired to the operator’s other settings, check for proper performance of all the operator’s features to include the brake (if applicable) and clutch (adjusting settings if neces...
Page 15 - FAILURE TO TEST REVERSING; IMPORTANT SAFETY INSTRUCTIONS FOR OWNER; TEST THE DOOR OPENER’S; READ AND FOLLOW ALL INSTRUCTIONS!; OPERATION & ADJUSTMENT INSTRUCTIONS
AVOID ELECTROCUTION: DO NOT ROUTE LOW VOLTAGE WIRES IN SAME CONDUIT AS HIGH VOLTAGE WIRES. FOLLOW ALL LOCAL ELECTRICAL CODES OR THE NATIONAL ELECTRICAL CODE. WARNING FAILURE TO TEST REVERSING SYSTEM COULD RESULT IN DEATH OR SERIOUS INJURY. TEST THIS SYSTEM ONCE A MONTH. WARNING IMPORTANT SAFETY INST...
Page 16 - Changing the Switch Selectable Operation Modes; page 3 of this manual is attached to the input labeled “Photo”, it; Settable; SETTING THE SWITCH SELECTABLE OPERATING MODES
Changing the Switch Selectable Operation Modes The following modes are selected by setting the on-board dip switches, Figure 14 at right shows where the switches are located on the operator control board. For each Operational Mode, the switches are set to either ON or OFF according to the table at r...
Page 17 - TS Operation; SETUP MODES; Setup Modes; Delay on Reverse Setup; Close Limit Delay Setup; temporarily; Setup Mode
Mid-Stop : Activation stops an opening door; momentary contact of open button at mid stop will restart door to full open position; if door is moving open, constant pressure on open button will bypass mid-stop. Auto Close Timer : N/A TS Operation Open Button : Momentary activation; open override of c...
Page 18 - BRAKE ADJUSTMENT; Mid-Stop Limit Setup; Auto Close Timer Setup; Maximum Run Time Setup
The solenoid operated brake may require occasional adjustment. Adjustment is necessary if door tends to drift downward after reaching the open limit. Follow the instructions below and use Figure 15 as a guide. (1) Loosen shoe adjusting screw and bottom bracket arm of solenoid. (2) Move tab until dru...
Page 19 - CLUTCH ADJUSTMENT; Before adjustment remove power to the
CLUTCH ADJUSTMENT The clutch serves to protect the door, the electric operator and other equipment from undue stress or damage caused by starting forces and/or an obstruction to the door. It should be set no tighter than is necessary to smoothly and consistently move the door throughout its full ran...
Page 21 - TESTING; ALWAYS DISCONNECT POWER TO; on page 17 for the adjustment; MAINTENANCE
Following installation, the operator MUST be tested and respond correctly to all controls as specified on the wiring diagram. KEEP personnel and equipment clear of the area beneath the door when performing the tests. When testing the 3-button wall station, first observe that each button operates the...
Page 22 - MOTOR WIRING CHART; BALDOR; SINGLE PHASE; SEE; only one
WIRING DIAGRAM/SCHEMATIC - SINGLE PHASE 22 575 VOLTS, 3 PHASE SINGLE VOLTAGE MOTOR BL/BLK BL/BLK TO REVERSE MOTOR, SWITCH LEADS 1 & 3 L1 4 L2 YELLOW WHITE BLACK ORANGE BLUE RED Wire Nut Connection 3 BLUE (T,J,H) YELLOW BLUE RED BLACK A.O. SMITH SINGLE VOLTAGE - 115 VAC, 1P MOTOR RED (AU) YELLOW ...
Page 23 - MOTOR
575 VOLTS, 3 PHASE SINGLE VOLTAGE MOTOR BL/BLK BL/BLK TO REVERSE MOTOR, SWITCH LEADS 1 & 3 L1 4 L2 YELLOW WHITE BLACK ORANGE BLUE RED Wire Nut Connection 3 BLUE (T,J,H) YELLOW BLUE RED BLACK A.O. SMITH SINGLE VOLTAGE - 115 VAC, 1P MOTOR RED (AU) YELLOW 3 2 1 4 Wire Nut Connection L1 L2 1 2 3 RED...
Page 24 - NOTES
Page 25 - PARTS IDENTIFICATION
Ref Part# Description Assemblies A 105933 Frame Assembly w/Shafts. J 109318 Frame Assembly w/Shafts, H C 106501 Drive Shaft Assembly, J/H D 105930 Disconnect Shaft Assembly, J 105206 Intermediate Shaft Assembly, H F 106294 Clutch Shaft Assembly, J 106295 Clutch Shaft Assembly w/Hoist, H H 105928 Cam...
Page 26 - SPECIFICATIONS; LINEAR LIMITED WARRANTY
26 SPECIFICATIONS MODEL : J_ _ _ _S HP:_____ VOLTS : _____ PHASE : _____ * UL AND CANADIAN UL LISTED* HIGH STARTING TORQUE, CONTINUOUS DUTY MOTOR* MOTOR OVERLOAD PROTECTION* CLASS 2 (24 VOLT) CONTROL CIRCUIT* SOLENOID BRAKE* SOLID STATE MOTOR CONTROL CIRCUITRY WITH * THREE BUTTON CONTROL: OPEN, CLOS...