Page 2 - WARNING; TABLE OF CONTENTS
READ THESE STATEMENTS CAREFULLY AND FOLLOW THE INSTRUCTIONS CLOSELY. The Warning and Caution boxes throughout this manual are there to protect you and your equipment. Pay close attention to these boxes as you follow the manual. WARNING Indicates a MECHANICAL hazard of INJURY OR DEATH. Gives instruct...
Page 3 - PRODUCT FEATURES
The purpose of this booklet is to provide assembly, installation and operation information concerning Model AUJ-S & AUH-S Commercial Vehicular Garage Door Operators and related Accessory Products. NOTICE IT IS IMPORTANT THAT THIS INSTRUCTION MANUAL BE READ AND UNDERSTOOD COMPLETELY BEFORE INSTAL...
Page 4 - COMPONENT IDENTIFICATION; Figure 1; PREPARATION
Before starting the installation of the operator, the door must be in good working condition and properly counterbalanced. Inspect the door and track for loose or missing hardware. Test the door manually for balance and ease of operation. Lubricate door hinges and rollers. If necessary, employ a qua...
Page 5 - COMPONENT IDENTIFICATION LISTING; TO REDUCE THE RISK OF SEVERE; the door manufacturer’s instruction manual for a; STRONGLY ADVISED FOR ALL; • Locate the control station:; IMPORTANT INSTALLATION INSTRUCTIONS!; READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS!
ITEM # PART# DESCRIPTION QUAN. 1 Operator Power Head 1 2 005031 3 Button St ation 1 3 30 Tooth Sprocket, 1” Bore, 1/4 Key 1 4 20 Tooth Sprocket, 1” Bore, 1/4 key 1 5 105193 Release/Hand Chain Wall Bracket 1 —— AR - As Required ITEM # PART# DESCRIPTION QUAN 6 100413 1/4” Square Key 2 7 006119 5/16-18...
Page 6 - CHAIN COUPLING MOUNTING; SPRINGS, PULLEYS, CABLES AND MOUNTING HARDWARE USED TO; Figure 2; INSTALLATION INSTRUCTIONS
F igure 4, page 8 illustrates several positions suitable for mounting the operator; right hand or left hand, either wall mount or ceiling mount and center mount with direct coupling to the torsion shaft. Direct coupling may also be used in a side mount installation. Operators intended for direct cou...
Page 7 - DIRECT COUPLING MOUNTING; Figure 3
DIRECT COUPLING MOUNTING F igure 4, page 8 illustrates several positions suitable for mounting the operator including center mount with direct coupling to the torsion shaft. Direct coupling may also be used in a side mount installation. Operators intended for direct coupling require an internal spee...
Page 8 - Figure 4; FIGURE 4 - OPERATOR MOUNTING POSITIONS
Figure 4 100719 Right Side Mount Ceiling Mount Left Side Mount Ceiling Mount Center Mount Direct Couple Wall Mount Wall Mount 8 FIGURE 4 - OPERATOR MOUNTING POSITIONS
Page 9 - Figure 5
107173 Figure 5 NOTE: Dimensions for Model AUJ-S are similar to above, Model AUJ-S is not provided with a chain hoist. 9 FIGURE 5 - OPERATOR DIMENSIONS - MODEL AUH-S 7.75
Page 10 - Figure 6
10 FIGURE 6 - OPERATOR DIMENSIONS - MODEL AUJ-S 107173 Figure 6 NOTE: Dimensions for Model AUH-S are similar to above, Model AUH-S is provided with a chain hoist. 15 7.75
Page 11 - Figure 7; SETTING THE LIMIT SWITCHES
4) Depress the limit nut retaining Plate (D) so it disengages from the slots in the limit nuts. Turn the OPEN limit nut (E) on the shaft until it engages the Open Limit Switch (A). You will need to listen for an audible click. Release the retaining plate and be sure that it engages in slots of both ...
Page 12 - MUST BE CONNECTED; Observe local electrical codes when wiring the operator.; INSTALLATION INSTRUCTIONS - ELECTRICAL WIRING
RISK OF ENTRAPMENT THAT MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH. DISCONNECT POWER TO THE OPENER BEFORE AND DURING INSTALLATION OF AN ACCESSORY REVERSING DOOR EDGE OR PHOTOELECTRIC DEVICE. DO NOT RECONNECT POWER TO OPENER UNTIL INSTRUCTED TO DO SO. ENSURE DOORWAY IS CLEAR BEFORE STARTING TESTI...
Page 13 - DOOR EDGE and PHOTOELECTRIC INSTALLATION; TO AVOID DAMAGE TO DOOR AND; CAUTION; Figure 8; Door Edge Installation Illustration
9. See Figure 9 for connecting the photoelectric device to the operator. See Page 17 for proper setting of the selector switches. These switches must be properly set and an approved photoelectric device or approved door edge device connected to the operator to obtain B2 Mode of Operation, Momentary ...
Page 14 - Figure 9; Door Edge and Photoelectric Wiring; ENTRAPMENT PROTECTION DEVICES WIRING INSTRUCTIONS
MOTOR CONTROL BOARD Figure 9 OP E N TB1 STOP CLOSE OPEN CO M CLOS E STO P NO RE V NC R E V PHOT O CO M SIN G L E ILO C K 24 V A C CO M SAFE FINISH PHOTOBEAM 3-WIRE PHOTOBEAM Door Edge and Photoelectric Wiring INSTALLATION INSTRUCTIONS 14 After properly connecting an approved Entrapment Protection De...
Page 15 - Single 3 Button Station; Single Button and External Interlock Wiring; TURNING ON THE POWER TO THE OPERATOR; Multiple 3 Button Station; /SINGLE BUTTON STATION / INTERLOCK FIELD WIRING
15 NOTE: It is now necessary to turn on the power in order to change the Operating Mode (if applicable), program any changes desired to the operator’s other settings, check for proper performance of all the operator’s features to include the brake (if applicable) and clutch (adjusting settings if ne...
Page 16 - FAILURE TO TEST REVERSING; OPERATION & ADJUSTMENT INSTRUCTIONS; IMPORTANT SAFETY INSTRUCTIONS FOR OWNER; READ AND FOLLOW ALL INSTRUCTIONS!
Understand all of the operating features of your door control system at the time of its installation. Your installing dealer will demonstrate them for you. NEVER let children operate or play with door controls. Keep the Remote Control (where provided) away from children. Personnel should keep away f...
Page 17 - Settable; SETTING THE SWITCH SELECTABLE OPERATING MODES
Changing the Switch Selectable Operation Modes The following modes are selected by setting the on-board dip switches, Figure 20 at right shows where the switches are located on the operator control board. For each Operational Mode, the switches are set to either ON or OFF according to the table at r...
Page 18 - TS Operation; SETUP MODES; ALL VALUES AS
Mid-Stop : Activation stops an opening door; momentary contact of open button at mid stop will restart door to full open position; if door is moving open, constant pressure on open button will bypass mid-stop. Auto Close Timer : N/A TS Operation Open Button : Momentary activation; open override of c...
Page 19 - BRAKE ADJUSTMENT; Mid-Stop Limit Setup; Auto Close Timer Setup; Maximum Run Time Setup
The solenoid operated brake may require occasional adjustment. Adjustment is necessary if door tends to drift downward after reaching the open limit. Follow the instructions below and use Figure 14 as a guide. (1) Loosen shoe adjusting screw and bottom bracket arm of solenoid. (2) Move tab until dru...
Page 20 - CLUTCH ADJUSTMENT; Before adjustment remove power to the
CLUTCH ADJUSTMENT The clutch serves to protect the door, the electric operator and other equipment from undue stress or damage caused by starting forces and/or an obstruction to the door. It should be set no tighter than is necessary to smoothly and consistently move the door throughout its full ran...
Page 22 - TESTING; ALWAYS DISCONNECT POWER TO
Normally, very little maintenance is required. A monthly visual inspection must be made for loose or missing hardware and for excessive slack in the V-Belt and jackshaft chain. The clutch must be tested periodically and adjustments made if necessary (see page 20). The brake is adjusted at the factor...
Page 23 - MOTOR WIRING CHART; SINGLE PHASE; SEE
WIRING DIAGRAM/SCHEMATIC - SINGLE PHASE 23 575 VOLTS, 3 PHASE SINGLE VOLTAGE MOTOR BL/BLK BL/BLK TO REVERSE MOTOR, SWITCH LEADS 1 & 3 L1 4 L2 YELLOW WHITE BLACK ORANGE BLUE RED Wire Nut Connection 3 BLUE (T,J,H) YELLOW BLUE RED BLACK A.O. SMITH SINGLE VOLTAGE - 115 VAC, 1P MOTOR RED (AU) YELLOW ...
Page 24 - MOTOR
WIRING DIAGRAM/SCHEMATIC - THREE PHASE 24 575 VOLTS, 3 PHASE SINGLE VOLTAGE MOTOR BL/BLK BL/BLK TO REVERSE MOTOR, SWITCH LEADS 1 & 3 L1 4 L2 YELLOW WHITE BLACK ORANGE BLUE RED Wire Nut Connection 3 BLUE (T,J,H) YELLOW BLUE RED BLACK A.O. SMITH SINGLE VOLTAGE - 115 VAC, 1P MOTOR RED (AU) YELLOW 3...
Page 25 - PARTS IDENTIFICATION
PARTS IDENTIFICATION 25 Ref Part# Description Assemblies A 109351 Frame Assembly w/Shafts. AUJ 109358 Frame Assembly w/Shafts, AUH C 110076 Clutch Shaft Assembly, AUJ 110077 Clutch Shaft Assembly w/Hoist, AUH E 109848 Secondary Shaft Assembly, AUJ / H (1/3 HP) 109274 Secondary Shaft Assembly, AUJ / ...
Page 26 - SPECIFICATIONS; LINEAR LIMITED WARRANTY
26 SPECIFICATIONS MODEL : AUJ_ _ _ _S HP:_____ VOLTS : _____ PHASE : _____ * UL AND CANADIAN UL LISTED* HIGH STARTING TORQUE, CONTINUOUS DUTY MOTOR* MOTOR OVERLOAD PROTECTION* CLASS 2 (24 VOLT) CONTROL CIRCUIT* SOLENOID BRAKE* SOLID STATE MOTOR CONTROL CIRCUITRY WITH * THREE BUTTON CONTROL: OPEN, CL...