Lincoln Electric IM827-D - Manual

Lincoln Electric IM827-D

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Table of Contents:

  • Page 2 – SAFETY; WARNING; CALIFORNIA PROPOSITION 65 WARNINGS; The Above For Diesel Engines
  • Page 3 – ii
  • Page 4 – iii; Refer to
  • Page 5 – PRÉCAUTIONS DE SÛRETÉ; iv
  • Page 6 – Thank You; Please Examine Carton and Equipment For Damage Immediately
  • Page 7 – TAbLE OF CONTENTS
  • Page 9 – INSTALLATION; POWER FEEDTM 10M SINGLE WIRE FEEDER; TECHNICAL SPECIFICATIONS: Power FeedTM 10M Single Wire Feeder; WELDING CAPACITY RATING
  • Page 10 – SAFETY PRECAUTION; LOCATION
  • Page 11 – WELD CAbLE SIzES; Minimum work and electrode cables sizes are as follows:; WELD CAbLE CONNECTION; CAUTION
  • Page 12 – NEGATIVE ELECTRODE POLARITY; • Do not touch electrically live parts; COAxIAL WELD CAbLES
  • Page 13 – Trigger Lead; CONTROL CAbLE; CONTROL CAbLE CONNECTIONS
  • Page 14 – WIRE DRIVE SYSTEMS
  • Page 15 – DRIVE ROLL PRESSURE SETTING
  • Page 16 – Turn off power at the welding power source.
  • Page 17 – WIRE FEED SHUT DOWN CIRCUIT; ITEM
  • Page 18 – WIRE REEL LOADING; Spindle Placement; DIP Switch #8 Position
  • Page 20 – WELD WIRE ROUTING
  • Page 21 – SHIELDING GAS CONNECTION
  • Page 23 – bENCH MODEL FEATURES; WIRE DRIVE; Pulse Welding or STT Welding:
  • Page 24 – OPERATION; WIRE FEEDER; SAFETY PRECAUTIONS; ELECTRIC SHOCK can kill.
  • Page 25 – DEFINITIONS OF WELDING MODES
  • Page 26 – REQUIRED EQUIPMENT; • Power Wave 455M STT; ADDITIONAL REQUIRED EQUIPMENT; EQUIPMENT LIMITATIONS; • The Power FeedTM 10M Single Wire Feeder does
  • Page 27 – Status LED indicates system status.; Operation Section; if your machine is equipped; Accessories Section; FRONT PANEL CONTROLS AND CONNECTIONS; CASE FRONT CONTROLS
  • Page 29 – PRIOR TO WELDING; Weld Process; • Preset voltage above ideal
  • Page 30 – LAYOUT-DIGITAL DISPLAY; Weld Mode Description.
  • Page 32 – • Pressing the left MSP4 pushbutton will exit the entire Machine
  • Page 33 – PARAMETER
  • Page 34 – This setup menu parameter can be used to exit the setup menu. When
  • Page 35 – Parameter; The possible values for this parameter are:; Stall Factor Adjustment
  • Page 36 – trolled by an external valve.
  • Page 37 – POWER FEED 10M SINGLE WIRE FEEDER; GMAW welding procedures.
  • Page 39 – Step Trigger
  • Page 40 – STEP TRIGGER OPERATION; SEQUENCE OF OPERATION; ately when the gun trigger is pulled.
  • Page 41 – STEP TRIGGER OPERATION; SEQUENCE OF OPERATION
  • Page 42 – PROCESS SETUP AND OPERATION; The Power Feed; Synergic Modes
  • Page 43 – ARC CONTROL
  • Page 44 – The Power Wave
  • Page 45 – DESCRIPTION; MACHINE FUNCTIONALITY bY WELD PROCESS; CC STICK MODES
  • Page 46 – CV NON-SYNERGIC MODES
  • Page 47 – SYNERGIC CV MODES
  • Page 49 – STT AND STT II MODES
  • Page 50 – OFF; TOUCH START TIG
  • Page 51 – USER MEMORIES; There are two procedure memories (A and B) and six; showns that Dip Switchs are in the
  • Page 52 – LIMIT SETTING; Memory Value; WELD WFS; Yes; Enable
  • Page 53 – ACCESSORIES
  • Page 56 – MAINTENANCE; ROUTINE MAINTENANCE
  • Page 57 – TROUbLESHOOTING; for technical troubleshooting assistance before you proceed.; Step 3. RECOMMENDED COURSE OF ACTION; HOW TO USE TROUbLESHOOTING GUIDE
  • Page 58 – PRObLEMS
  • Page 59 – EEPROM
  • Page 60 – ERROR CODES FOR THE POWER WAVE 455
  • Page 62 – ERROR CODES FOR THE POWER WAVE; Other
  • Page 63 – Display shows any of the following:
  • Page 64 – not; Power Wave 455 Status LED; LINC-NET SYSTEM ERROR CODES
  • Page 65 – Contact
  • Page 66 – ARCLINK SYSTEM ERROR CODES
  • Page 67 – OUTPUT PRObLEMS
  • Page 70 – DIAGRAMS; Enhanced Diagram
  • Page 72 – DIMENSION PRINT; WIRE FEEDER (bENCH MODEL) DIMENSION PRINT
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• Sales and Service through Subsidiaries and Distributors Worldwide •

Cleveland, Ohio 44117-1199 U.S.A. TEL: 1.888.935.3877 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com

• World's Leader in Welding and Cutting Products •

POWER FEED

™

10M WIRE FEEDER

OPERATOR’S MANUAL

IM827-D

February, 2011

Safety Depends on You

Lincoln arc welding and cutting
equipment is designed and built
w i t h s a f e t y i n m i n d . H o w e v e r ,
y o u r o v e r a l l s a f e t y c a n b e
increased by proper installation
... and thoughtful operation on
y o u r p a r t .

D O N O T I N S T A L L ,

O P E R A T E O R R E P A I R T H I S
EQUIPMENT WITHOUT READ-
ING THIS MANUAL AND THE
SAFETY PRECAUTIONS CON-
TAINED THROUGHOUT.

And,

most importantly, think before
you act and be careful.

For use with machines having Code Numbers:

11086, 11193, 11216, 11439, 11771, 11772

Copyright © Lincoln Global Inc.

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Summary

Page 2 - SAFETY; WARNING; CALIFORNIA PROPOSITION 65 WARNINGS; The Above For Diesel Engines

FOR ENGINEpowered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors....

Page 3 - ii

ARC RAYS can burn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks andthe rays of the arc when welding or observingopen arc welding. Headshield and filter lensshould conform to ANSI Z87. I standards. 4.b. Use suitable clothing made from durable flame-resist...

Page 4 - iii; Refer to

FOR ELECTRICALLYpowered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working onthe equipment. 8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’srecommendations. 8.c. Ground the equipment in ac...

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