Lincoln Electric IM788 - Manual

Lincoln Electric IM788

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Table of Contents:

  • Page 2 – SAFETY; WARNING; CALIFORNIA PROPOSITION 65 WARNINGS; The Above For Diesel Engines
  • Page 3 – ii
  • Page 4 – iii
  • Page 5 – iv; PRÉCAUTIONS DE SÛRETÉ
  • Page 6 – Thank You; Please Examine Carton and Equipment For Damage Immediately
  • Page 7 – TABLE OF CONTENTS; Page
  • Page 8 – INSTALLATION; TECHNICAL SPECIFICATIONS – SP-135 PLUS; INPUT – SINGLE PHASE ONLY
  • Page 9 – SAFETY PRECAUTIONS; Gun and cable assembly; ELECTRIC SHOCK can kill.
  • Page 10 – SELECT SUITABLE LOCATION; OUTPUT CONNECTIONS; Work Clamp Installation
  • Page 11 – Route the cable under and around the back of the; For Innershield Only:; Insert the connector on the gun conductor cable; GAS CONNECTION; NOTE; power switch to the off “O” position.; CAUTION
  • Page 12 – With the cylinder securely installed, remove the; INPUT CONNECTIONS; Chain the cylinder to a wall or other stationary sup-
  • Page 13 – Requirements For Rated Output; Do not remove the power cord ground prong.; Requirements For Maximum Output
  • Page 14 – OPERATION
  • Page 15 – GENERAL DESCRIPTION; RECOMMENDED PROCESSES; WELDING CAPABILITY
  • Page 16 – Circuit Breaker – Protects machine from damage if; WELDING OPERATIONS; SEQUENCE OF OPERATION; Wire Loading; When loading and removing the 8” Spools; Wire Spool must be pushed all the way on the spindle
  • Page 17 – Friction Brake Adjustment
  • Page 18 – Shielding Gas
  • Page 19 – To stop welding, release the gun trigger and then; Cleaning Tip And Nozzle; PROCESS GUIDELINES; blended; TABLE B.1 — SP-135 PLUS Welding Procedures
  • Page 20 – OVERLOAD PROTECTION; Output Overload
  • Page 21 – APPLICATION CHART
  • Page 22 – ACCESSORIES; OPTIONAL ACCESSORIES; Designed to transport the; K 6 6 3 - 2 A l u m i n u m W e l d i n g K i t; — T h i s k i t; It is important when changing between
  • Page 23 – Cable Installation” section for details.; REPLACEMENT PARTS; Complete Gun and Cable Assembly
  • Page 24 – BEFORE EACH USE; MAINTENANCE; PERIODICALLY AS REQUIRED
  • Page 25 – Gun Cable Cleaning; Contact Tip
  • Page 26 – CHANGING THE CONTACT TIP
  • Page 27 – GUN HANDLE PARTS; Liner trim length for gun with red trigger (MagnumTM 100L); CHANGING LINER
  • Page 28 – TROUBLESHOOTING; Local Lincoln Authorized Field Service Facility; for technical troubleshooting assistance before you proceed.; Step 3. RECOMMENDED COURSE OF ACTION; HOW TO USE TROUBLESHOOTING GUIDE
  • Page 29 – TROUBLESHOOTING GUIDE; OUTPUT PROBLEMS; LOCAL AUTHORIZED LINCOLN ELECTRIC FIELD SERVICE FACILITY
  • Page 30 – FEEDING PROBLEMS
  • Page 31 – WELDING PROBLEMS; GAS FLOW PROBLEMS
  • Page 32 – WIRING DIAGRAMS
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SP-135 PLUS

OPERATOR’S MANUAL

IM788

July, 2005

Safety Depends on You

Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However, your
overall safety can be increased by
proper installation ... and thought-
f u l o p e r a t i o n o n y o u r p a r t .

D O

N O T I N S T A L L , O P E R A T E O R
R E P A I R T H I S E Q U I P M E N T
W I T H O U T R E A D I N G T H I S
M A N U A L A N D T H E S A F E T Y
P R E C A U T I O N S C O N T A I N E D
T H R O U G H O U T .

A n d , m o s t

importantly, think before you act
and be careful.

For use with machine Code Numbers : 10974

ISO 9001

CERTIFICATE NUMBER: 30273

Designed and Manufactured Under a

Quality Program Certified by

ABS Quality Evaluations, Inc.

to ISO 9001 Requirements.

QMS

ANSI RAB

• Sales and Service through Subsidiaries and Distributors Worldwide •

Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com

• World's Leader in Welding and Cutting Products •

Copyright © 2005 Lincoln Global Inc.

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Summary

Page 2 - SAFETY; WARNING; CALIFORNIA PROPOSITION 65 WARNINGS; The Above For Diesel Engines

FOR ENGINEpowered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors....

Page 3 - ii

SP-135 PLUS ii SAFETY ii ARC RAYS can burn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks andthe rays of the arc when welding or observingopen arc welding. Headshield and filter lensshould conform to ANSI Z87. I standards. 4.b. Use suitable clothing made ...

Page 4 - iii

SP-135 PLUS FOR ELECTRICALLYpowered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working onthe equipment. 8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’srecommendations. 8.c. Ground the equ...

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