Lincoln Electric IM536-D - Manual

Lincoln Electric IM536-D

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Table of Contents:

  • Page 2 – SAFETY; WARNING; CALIFORNIA PROPOSITION 65 WARNINGS; The Above For Diesel Engines
  • Page 3 – ii
  • Page 4 – iii
  • Page 5 – iv; PRÉCAUTIONS DE SÛRETÉ
  • Page 6 – Thank You; Please Examine Carton and Equipment For Damage Immediately
  • Page 7 – TABLE OF CONTENTS; Page
  • Page 8 – vii
  • Page 9 – INSTALLATION; TECHNICAL SPECIFICATIONS – SP-125 Plus; INPUT – SINGLE PHASE ONLY
  • Page 10 – SAFETY PRECAUTIONS; Gun and cable assembly; ELECTRIC SHOCK can kill.
  • Page 11 – SELECT SUITABLE LOCATION; OUTPUT CONNECTIONS; Accessories; Work Clamp Installation; Work Cable Installation
  • Page 12 – Route the cable under and around the back of the; GAS CONNECTION; Connecting Gun Cable to the SP-125 Plus; power switch to the off “O” position.; CAUTION
  • Page 13 – Attach the flow regulator to the cylinder valve and; INPUT CONNECTIONS; Chain the cylinder to a wall or other stationary sup-
  • Page 14 – Requirements For Rated Output; Do not remove the power cord ground prong.; Requirements For Maximum Output
  • Page 15 – OPERATION
  • Page 16 – GENERAL DESCRIPTION; RECOMMENDED PROCESSES; Solid state output control.; WELDING CAPABILITY; P o w e r O N / O F F S w i t c h —
  • Page 17 – Circuit Breaker – Protects machine from damage if; WELDING OPERATIONS; SEQUENCE OF OPERATION; Wire Loading; When loading and removing the 8” Spools make
  • Page 18 – Friction Brake Adjustments
  • Page 19 – Shielding Gas
  • Page 20 – To stop welding, release the gun trigger and then; Cleaning Tip And Nozzle; PROCESS GUIDELINES; is recommended for weld-; TABLE B.1 — SP-125 Plus Welding Procedures
  • Page 21 – OVERLOAD PROTECTION; Output Overload
  • Page 22 – LEARNING TO WELD; THE ARC-WELDING CIRCUIT; • Avoid contact with eyes and skin.
  • Page 23 – PROCESS SELECTION; Is most of my welding performed on 16 gauge and
  • Page 24 – Will welding be performed outdoors or under windy; COMMON METALS; Butt Welds
  • Page 25 – Penetration; Welding In The Vertical Position; Vertical-up And Overhead Welding
  • Page 26 – Vertical-down Welding; See PROCESS GUIDELINES in the OPERATION; The Correct Welding Position
  • Page 27 – ARC RAYS can burn eyes and skin.; The Correct Welding Speed
  • Page 28 – Mild Steel; Helpful Hints
  • Page 31 – TROUBLESHOOTING WELDS; To Eliminate Porosity
  • Page 32 – Proper Gun Handling
  • Page 33 – APPLICATION CHART
  • Page 34 – ACCESSORIES; Includes spot; OPTIONAL ACCESSORIES; Designed to transport the; Adjustable Regulator and Hose Kit —; Accommodates CO; K 6 6 3 - 2 A l u m i n u m W e l d i n g K i t; — T h i s k i t; It is important when changing between
  • Page 35 – Cable Installation” section for details.; REPLACEMENT PARTS; Complete Gun and Cable Assembly
  • Page 36 – BEFORE EACH USE; MAINTENANCE; PERIODICALLY AS REQUIRED
  • Page 37 – Gun Cable Cleaning
  • Page 38 – CHANGING THE CONTACT TIP
  • Page 39 – CHANGING LINER; Liner trim length for gun with red trigger (MagnumTM 100L)
  • Page 40 – GUN HANDLE PARTS
  • Page 41 – TROUBLESHOOTING; HOW TO USE TROUBLESHOOTING GUIDE; LOCAL AUTHORIZED LINCOLN ELECTRIC; for assistance before you proceed.
  • Page 42 – TROUBLESHOOTING GUIDE; OUTPUT PROBLEMS; LOCAL AUTHORIZED LINCOLN ELECTRIC FIELD SERVICE FACILITY
  • Page 43 – FEEDING PROBLEMS
  • Page 44 – WELDING PROBLEMS
  • Page 45 – WIRING DIAGRAMS
  • Page 46 – NOTES
  • Page 48 – Lincoln Welding School; BASIC COURSE; weeks of fundamentals
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SP-125 PLUS

OPERATOR’S MANUAL

IM536-D

March, 2001

Safety Depends on You

Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However, your
overall safety can be increased by
proper installation ... and thought-
f u l o p e r a t i o n o n y o u r p a r t .

D O

N O T I N S T A L L , O P E R A T E O R
R E P A I R T H I S E Q U I P M E N T
W I T H O U T R E A D I N G T H I S
M A N U A L A N D T H E S A F E T Y
P R E C A U T I O N S C O N T A I N E D
T H R O U G H O U T .

A n d , m o s t

importantly, think before you act
and be careful.

For use with machine Code Numbers

10260, 10481,10685,10689,10690,10740

ISO 9001

CERTIFICATE NUMBER: 30273

Designed and Manufactured Under a

Quality Program Certified by

ABS Quality Evaluations, Inc.

to ISO 9001 Requirements.

QMS

ANSI RAB

• Sales and Service through Subsidiaries and Distributors Worldwide •

Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com

• World's Leader in Welding and Cutting Products •

Date of Purchase:
Serial Number:
Code Number:
Model:
Where Purchased:

Copyright © 2001 Lincoln Global Inc.

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Summary

Page 2 - SAFETY; WARNING; CALIFORNIA PROPOSITION 65 WARNINGS; The Above For Diesel Engines

SP-125 PLUS FOR ENGINEpowered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fum...

Page 3 - ii

SP-125 PLUS ii SAFETY ii ARC RAYS can burn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks andthe rays of the arc when welding or observingopen arc welding. Headshield and filter lensshould conform to ANSI Z87. I standards. 4.b. Use suitable clothing made ...

Page 4 - iii

SP-125 PLUS FOR ELECTRICALLYpowered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working onthe equipment. 8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’srecommendations. 8.c. Ground the equ...

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