Page 2 - relieves the manufacturer of all warrant and liability.; I M PORTANT; NOTICE; I M PROPE R I N STALLATION, ADJ USTM E NT,; WARNING; WARNING
i This operating, installation, and service manual should be given tothe user. The operator of the Pasta System should be familiar withthe functions and operation of the cooker. This manual must be keptin a prominent, easily reachable location near the Pasta System. POST TH IS LAB E L I N A PROM I N...
Page 3 - TABLE OF CONTENTS
TABLE OF CONTENTS SECTION I INTRODUCTION General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Standard Features . . . . . . . . . . . . . . . . . . . . . . . . . .1 Model Variations . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Safety Precautions . . . . . . . . . . ...
Page 4 - I INTRODUCTION; GENERAL; WAR N I NG
I INTRODUCTION GENERAL Keating Pasta Gas Systems are designed to givemaximum production efficiency, delivering high qualityfood products. The following design features areincorporated in Keating Pasta Gas Systems. STANDARD FEATURES Highly polished stainless steel vessel Highly polished stainless ste...
Page 5 - CLEARANCES
You must maintain this appliance free and clearfrom combustibles. You must maintain the following minimumclearances from combustible and noncombustibleconstruction: Adequate clearance for servicing and properoperation must be maintained. Your Pasta Systemis designed to be serviced from the front. Ke...
Page 6 - II INSTALLATION; What to do if equipment arrives damaged:; INSTALLATION; ALL; LEVELING
IF NOT INSTALLED, OPERATED AND MAINTAINEDIN ACCORDANCE WITH THE MANUFACTURER’SINSTRUCTIONS, THIS PRODUCT COULD EXPOSEYOU TO SUBSTANCES IN FUEL OR IN FUELCOMBUSTION WHICH CAN CAUSE DEATH ORSERIOUS ILLNESS AND WHICH ARE KNOWN TOTHE STATE OF CALIFORNIA TO CAUSE CANCER,BIRTH DEFECTS OR OTHER REPRODUCTIV...
Page 8 - GAS LEAK TESTING; YOUR LOCAL; SPECIAL NOTICES
5 A 3 / 4 " IPS manual gas valve is shipped with each single Pasta System for field installation. Batteries have afactory installed manual gas valve for each PastaSystem. The required gas pressure for proper operationof each Pasta System is 4" water column (WC) for naturalgas and 10” water c...
Page 9 - After conversions, readjustments or service,; CALIBRATION; For Pasta Systems with casters, flexible hose; WATER OR HEALTH; III OPERATING; FILLING; Before filling the Pasta System make certain the; LIGHTING; Open the main supply gas cock.
6 Constructional changes to the area where the PastaSystem is installed shall not affect the air supply to thePasta System. The installation, start-up and changesrequired when changing from one gas type to another canbe performed only by a certified professional. The Pasta System is intended only fo...
Page 10 - NOTE; SHUTDOWN
2. Turn “On” main power On/Off switch (locatedbetween the amber and green indicating lights). 3. Light the constant pilot (located next to left burner asyou face it). If your Pasta System has an optionalspark ignitor, omit this step. 4. Activate pilot light momentary switch (let top corner)and hold ...
Page 11 - CLEANING; Disconnect electric power source before cleaning.; ELECTRONIC TIMERS
1. Turn off Pasta System and open the door. Figure 3-3 Drain, drain valve and overflow tubing 2. Slowly turn handle. The drain valve will becompletely open after 1 / 4 turn. CLEANING When cleaning and boiling out your Pasta System, usewhite vinegar and Keating Klenzer to keep your PastaSystem in top...
Page 12 - How to program the “Keating” Electronic Timer; Turn off the power; ELECTRONIC TIMER; DIGITAL TIMERS; IV MAINTENANCE; WARRANTY REPAIRS
B. How to program the “Keating” Electronic Timer The Keating Electronic Timer is programmable tofour different timer ranges with two different alarmmodes for each time range. The timers are shipped from the factory preset toprogram 5: Minutes : seconds (00:01 to 59:59) withcontinuous alarm To progra...
Page 13 - LIMITED CALIBRATION; Off Systems; CAUTION; III; QUALIFIED SERVICE
10 (at 1-800-KEATING) before calling a local service company PREVENTIVE MAINTENANCE Preventive maintenance should be done in daily,weekly, monthly and yearly intervals as necessary.Following preventive maintenance procedures will helpkeep your Pasta System working efficiently. Proper careand servici...
Page 14 - Using a worn brush could damage the sensors.; Water level problems caused by the sensors
auto-fill system. The water level is controlled by twocircuit boards and two sensors. The sensors are locatedin the tube on the right side of the overflow deck. Theupper sensor controls the water level and the lowersensor controls the low water safety shut-off system.Once the water On/Off switch is ...
Page 17 - PROBLEM
14 PROBLEM SOLUTIONS (Follow Sequentially) Water always filling. a. Clean sensors thoroughly with brush and vinegar. b. Adjust the sensitivity of the B Board (for the top sensor) fully clockwise. c. If filling persists, ground out the top sensor (if filling stops, replace sensor – Part #010212). d. ...
Page 18 - REPLACEMENT OF A AND B BOARDS; Disconnect wires from the board.
15 REPLACEMENT OF A AND B BOARDS 1. Locate the wiring diagram. it will help later with connecting wires to the board. 2. Disconnect wires from the board. 3. Unscrew mounting screws. There are three of them per board. 4. Replace the board. 5. Reconnect the wires. 6. Adjust sensitivity. 7. Close the b...
Page 19 - V SERVICE DIAGNOSIS; On constant pilot models, the pilot light will be between; ITEM
16 CUSTOM PASTA ™ SYSTEM CONTROL PANEL WITH DIGITAL TIMERS V SERVICE DIAGNOSIS The burners when on will produce clear blue flames directed at the inside walls of the heat transfer tubes. Theradiant’s fins, located towards the rear of each transfer tube, will glow bright red, helping to ensure optimu...
Page 20 - MANUAL FILL CUSTOM PASTA
17 ITEM DESCRIPTION QUANTITY PART NUMBER 1 TOGGLE SWITCH - PILOT ON 1 004507 2 INDICATING LIGHT, AMBER - PILOT ON 1 031624 3 TOGGLE SWITCH – MAIN ON-OFF 1 004501 4 INDICATING LIGHT, GREEN - SECONDARY BURNER ON 1 009375 5 UNUSED 3 ------ 6 DIGITAL TIMER(S) 2 056921 7 THERMOSTAT 2 031466 8 DIAL PLATE ...
Page 21 - GAS PASTA SYSTEM ASSEMBLY I
18 GAS PASTA SYSTEM ASSEMBLY I ITEM DESCRIPTION MODELS PART# 14 18 20 24 1 GAS VALVE, 120V ALL NATURAL GAS 004269 1 1 1 1 LP 008123 1 1 1 1 2 RUNNER PILOT TUBE SEE BELOW 1 1 1 1 3 CONSTANT PILOT ASSEMBLY ALL (1.8"X28") 004259 1 1 1 1 4 CONSTANT PILOT VALVE ALL 004266 1 1 1 1 5 RUNNER PILOT G...
Page 22 - GAS PASTA SYSTEM ASSEMBLY II
19 ITEM DESCRIPTION MODELS PART# 14 18 20 24 22 RADIANT, 2 - FINS ALL 000041 3 4 4 5 23 BURNER 008264 2 2 2 3 BURNER CM 004088 2 24 SECONDARY BURNER ALL 004088 1 2 2 2 25 SECONDARY GAS SOLENOID ALL 037033 1 2 2 2 26 PASTA VESSEL CALL 1-800-KEATING 1 1 1 1 27 WATER LEVEL SENSORS ALL 010212 2 2 2 2 28...
Page 23 - PASTA SYSTEM WIRING DIAGRAM
Page 24 - GAS PASTA SYSTEM WITH BASKET-LIFT WIRING DIAGRAM
21 GAS PASTA SYSTEM WITH BASKET-LIFT WIRING DIAGRAM
Page 25 - ARRANTY
L IMITED W ARRANTY Keating Of Chicago, Inc. ("Keating”) warrants to the original purchaser . ("Customer"), all new Keating Fryers, Filter Systems, Griddles, Keep Krisp ® , Custom Pasta Systems, T op-Side™ Cookers, Computer T imers, Fryer & Pasta V essels, and Keating replacement part...
Page 26 - Have your serial and model number available when ordering parts.
KEATING LIMITED WARRANTY CARD PLEASE COMPLETE AND MAIL AT ONCE–WARRANTY IS NOT IN EFFECT UNTIL CARD IS RETURNED COMPANY: ____________________________________________________________________________________________________ ADDRESS: _____________________________________________________________________...
