Page 2 - TABLE OF CONTENTS
GENERAL PAGE Specifications ............................................................................................ 1 INSTALLATION Unpacking................................................................................................... 2 Plumbing Connections....................................
Page 3 - SPECIFICATIONS OF THE TEMPSTAR GP
1 PERFORMANCE/CAPABILITIES OPERATING CAPACITY (RACKS/HOUR) RACKS PER HOUR 57 DISHES PER HOUR 1425 GLASSES PER HOUR 1425 OPERATING CYCLE (SECONDS) WASH TIME 45 RINSE TIME 11 DWELL TIME 2 TOTAL CYCLE TIME 60 TANK CAPACITY (GALLONS) WASH TANK (MINIMUM) 8.0 BOOSTER TANK 3.0 WASH PUMP CAPACITY GALLONS PE...
Page 4 - INSTALLATION INSTRUCTIONS
VISUAL INSPECTION: Before installing the unit, check the con- tainer and machine for damage. A damaged container is an indi-cator that there may be some damage to the machine. If there isdamage to both the container and machine, do not throw away thecontainer. The dishmachine has been inspected and ...
Page 5 - GAS CONNECTION; WARNING
It is very important that the type and inlet pressure of the gas used corresponds to the machine data plate. This machine is equippedwith a 1/2” female line for connection of gas. The gas line used should be of the type approved for use with natural gas or propane,depending on the gas selected to be...
Page 6 - OPERATION INSTRUCTIONS
PREPARATION: Before proceeding with the start-up of the unit, verify the following: 1. The pump intake, and wash tank strainers are in place and is clean. 2. The drain stopper is installed. 3. That the wash and rinse arms are screwed securely into place and that their endcaps are tight. The wash and...
Page 7 - OVERVIEW OF OPERATION
The Tempstar GP heating system is designed to heat and maintain the wash tank water temperature at a minimum of 150 F as well as providing a constant 180 F rinse water temperature. Incoming water is supplied at a pressure of 20psi and between 110-140 F. Incoming gas pressure should be between 7.0-10...
Page 9 - THERMOSTAT ADJUSTMENT PROCEDURE
THERMOSTAT ADJUSTMENT PROCEDURE 7 1) Start up unit2) Allow to fill, and start warm-up3) Turn thermostat trim screw Counter Clockwise (CCW) 2 full revolutions4) Allow wash temperature to reach 170 L F on Wash Temperature Gauge 5) Turn thermostat trim screw Clockwise (CW) until flashing Green LED on c...
Page 10 - AUTO-CALIBRATION PROCEDURE
AUTO-CALIBRATION PROCEDURE 8 Model: TEMPSTAR GP, & TEMPSTAR TGP This procedure must be completed every time you replace either a control board or a modulating valve. AUTO - CALIBRATION 1. Turn the unit OFF at the main power switch and let stand for one minute. 2. Remove the lower front panel and...
Page 11 - Testing and Setting the Set Point Temperature
ELECTRONICS CONTROL BOARD (ECB) 9 The Control Board regulates the temperature of the water in the heat exchanger system. This water is also used as the rinse waterfor the rinse cycle of the dishwasher. It does this by regulating the flame of the burner by increasing or decreasing the voltage to the ...
Page 12 - TESTING THE THERMISTORS
TESTING THE THERMISTORS 1 0 There are two thermistors that are used in controlling the temperature of the water in the heat exchanger system. The T- in that sam -ples the temperature of the water going into the heat exchanger and the T-Mid that samples the temperature halfway through theheat exchang...
Page 13 - CONTROL BOARD LED LIGHT INDICATIONS
CONTROL BOARD LED LIGHT INDICATIONS 11 The Electronic Control Board (ECB) has two LED light indicators that can be seen at its upper left hand corner.The following conditions for each light may be seen during operation of the unit. 1) Green LED is off. A) Dishmachine is turned off, therefore no powe...
Page 14 - TROUBLESHOOTING SECTION
WARNING: Inspection, testing and repair of electrical equipment should only be performed by a qualified service techni- cian. Many of the tests require that the unit have power to it and live electrical components be exposed. USE EXTREME CAUTION WHEN TESTING THE MACHINE. TROUBLESHOOTING SECTION 1 2 ...
Page 21 - DIMENSIONS
Page 22 - TABLE DIMENSIONS
TABLE DIMENSIONS 2 0 TABLE DIMENSIONS CORNER INSTALLATION TABLE DIMENSIONS CONNECTION TO DISHMACHINE TABLE DIMENSIONS STRAIGHT THROUGH INSTALLATION 20 1/2” OPENING 25 1/4” 2 1/4” 4” MIN. 20 1/2” 3/4” 1 1/2” ROLL 25 1/4”
Page 23 - MAIN ASSEMBLY
MAIN ASSEMBLY 2 1 ITEM QTY DESCRIPTION MFG NO. 01 1 Control Box Cover 5700-041-90-72 02 1 Control Box Assembly Refer To Control Box Page 03 1 Front Door 5700-002-21-15 04 1 Left Door Assembly 5700-002-21-31 05 1 Hood Assembly 5700-002-18-75 06 1 Front Panel 5700-002-19-44 07 1 Left Side Panel 5700-0...
Page 24 - CONTROL BOX ASSEMBLY - FRONT VIEW
CONTROL BOX ASSEMBLY - FRONT VIEW 2 2 ITEM QTY DESCRIPTION MFG NO. 01 1 Control Box Cover Decal 9905-021-91-15 02 1 Rinse Thermometer, 48" Lead 6685-111-68-48 03 1 Power Light (Red) 5945-504-07-18 04 1 Screw, 10-32 X 3/8" Phillips Truss Head 5305-173-12-00 05 1 Delime ( Manual Wash) Switch 5...
Page 25 - CONTROL BOX ASSEMBLY - TOP VIEW
CONTROL BOX ASSEMBLY - TOP VIEW 2 3 0 2 0 1 04 05 09 03 07 06 14 13 10 11 12 08
Page 26 - CONTROL BOX ASSEMBLY-TOP VIEW
CONTROL BOX ASSEMBLY-TOP VIEW 2 4 ITEM QTY DESCRIPTION MFG NO. 01 2 Heyco Plug 5975-200-40-00 02 1 Fitting, Conduit Non-Metalic, 3/4" x 45 5975-011-47-74 03 1 Ground Lug 5940-200-76-00 04 1 Terminal Block 2 pole 5940-500-09-61 05a 1 Contactor, 2 pole, 110v (wash motor) 5945-109-05-69 05b 1 Conta...
Page 27 - HOOD ASSEMBLY
HOOD ASSEMBLY 2 5 ITEM QTY DESCRIPTION MFG NO. 01 1 Double Door Guide, Left Front 5700-021-33-20 02 1 Double Door Guide, Right Front 5700-021-33-19 03 28 Screw, 1/4"- 20 x 1/2" 5305-274-02-00 03 28 Washer, s/s 1/4" ID 5311-174-01-00 03 28 Locknut, 1/4"- 20 s/s Hex w/Nylon Insert 5310...
Page 28 - CANTILEVER ARM ASSEMBLY
CANTILEVER ARM ASSEMBLY 2 6 01 02 03 05 06 07 08 12 11 10 09 04 ITEM QTY DESCRIPTION MFG NO. 01 1 Magnet, Reed Switch 5930-111-51-68 02 1 Door Guide, Right Rear 5700-021-84-70 03 1 Door, Right Side Assembly 5700-002-21-33 04 2 Plug, Cantilever 5340-011-35-00 05 2 Cantilever Arm Connector 5700-011-90...
Page 29 - TUB ASSEMBLY
TUB ASSEMBLY 2 7 ITEM QTY DESCRIPTION MFG NO. 01 1 Bracket, Reciculating Pump 5700-002-14-85 02 2 Lock Washer, 5/16" s/s Split Ring 5311-275-01-00 02 2 Bolt, Hex Head 5/16"- 18 X 5/8" 5305-275-09-00 03a 1 Pump, Recirculating 110v Assembly 5700-002-17-84 03b 1 Pump, Recirculating 220v Ass...
Page 32 - INCOMING PLUMBING ASSEMBLY
INCOMING PLUMBING ASSEMBLY 3 0 11 12 13 15 16 10 09 08 07 17 18 19 20 06 05 04 03 02 01 26 25 24 23 22 21 14
Page 33 - INCOMING PLUMBING PARTS LISTS
INCOMING PLUMBING PARTS LISTS 3 1 ITEM QTY DESCRIPTION MFG NO. 01 1 Pressure Guage, 0-100 PSI 6685-111-88-34 02 1 Ball Valve, Test Cock, 1/4" Bronze 4810-011-72-67 03 1 Tee, Brass, 3/4 X 3/4 X 1/4 4730-211-04-00 04 1 Pressure Regulator 6685-011-58-22 05 1 Incoming Plumbing Support Bracket 5700-0...
Page 34 - GAS PACK ASSEMBLY
GAS PACK ASSEMBLY 3 2 ITEM QTY DESCRIPTION MFG NO. 01 1 Hose, Flex Gas s/s Assembly 5700-011-93-95 02 1 Cover, Electronics Drawer w/Sight Glass 5700-002-18-62 03 1 T-Mid Thermister Assembly 5700-002-12-22 04a 1 Valve, Solenoid , Combination Cut Off (natural gas) 4810-002-29-44 04b 1 Valve, Solenoid ...
Page 37 - STEAM COIL ASSEMBLY
STEAM COIL ASSEMBLY 3 5 0 1 02 03 05 06 07 08 10 11 12 13 14 15 16 04 09 17 18
Page 39 - RINSE TANK ASSEMBLY; NOTE
RINSE TANK ASSEMBLY 3 7 01 02 03 04 05 06 07 08 09-NOTSHOWN NOTE :THESE UNIONS ARE NOT INCLUDED WITHTHIS ASSEMBLY. ITEM QTY DESCRIPTION MFG NO. 1 Rinse Tank Assembly 5700-002-17-80 01 2 Union, Brass (Comes With Incoming Plumbing Assy) 4730-212-05-00 02 2 Nipple, 3/4" X 2" 4730-207-46-00 03 1...
Page 40 - ELECTRONIC CONTROL DRAWER COMPONENTS
ELECTRONIC CONTROL DRAWER COMPONENTS 3 8 RED LED GREENLED 1 2 3 4 5 6 9 7 8 ITEM QTY DESCRIPTION MFG NO. 01 1 Electronic Control Drawer Assembly 5700-002-21-10 02 1 Wiring Harness-Thermistor Cable 5700-002-12-34 03 1 Electronic Control Board (ECB) 6680-002-12-26 04 1 Wiring Harness-DSI Cable 5700-00...
