Page 2 - OPERATION; MACHINE DATA; TABLE OF CONTENTS; Home
OPERATION 2 Concorde HP Plus (01–00) This manual is furnished with each new model. Itprovides necessary operation and machinemaintenance instructions and an illustrated parts list. Read this manual completely and understand themachine before operating or servicing it. This machine will provide excel...
Page 3 - SAFETY PRECAUTIONS
OPERATION Concorde HP Plus (01–00) 3 SAFETY PRECAUTIONS This machine is intended for commercial use. It isdesigned to clean carpets in an indoor environmentand is not constructed for any other use. All operators must read, understand and practice thefollowing safety precautions. The following safety...
Page 4 - MACHINE COMPONENTS; Recovery Tank; CONTROL PANEL SYMBOLS; CIRCUIT BREAKER PANEL
OPERATION 4 Concorde HP Plus (01–00) MACHINE COMPONENTS 1 9 2 3 5 6 7 8 10 4 11 12 13 13 14 15 17 15 16 18 19 20 21 22 24 25 23 26 27 17 28 1. Control Grips2. Reverse Drive Trigger3. Main Power Switch4. Brush Pressure Meter5. Pump Switch6. Vacuum Switch7. Clean Mode/Transport Mode Drive Switch8. Res...
Page 5 - MACHINE INSTALLATION; UNCRATING MACHINE
OPERATION Concorde HP Plus (01–00) 5 MACHINE INSTALLATION UNCRATING MACHINE Carefully check carton for signs of damage. Reportdamages at once to carrier. Check carton contents list below. Contact yourdistributor for missing items. 1 – Recovery Dome (stored in battery compartment) 1 – Recovery Dome V...
Page 6 - MACHINE SETUP; FILLING SOLUTION TANK; WARNING: Flammable materials can cause; MACHINE OPERATION; PRE–OPERATION CHECKS
OPERATION 6 Concorde HP Plus (01–00) 4. Connect cables to battery posts in numerical order as labeled (RED to POSITIVE & BLACK toNEGATIVE). Cover post with rubber boot (Figure 3). 1 2 3 4 RED (+) BLK (–) FIG. 3 5. Double check cable connections before closing upbattery compartment. 6. Replace ho...
Page 7 - To stop machine, release control grips and turn off; CLEANING WITH MACHINE; Activate main power, pump and vacuum switches.
OPERATION Concorde HP Plus (01–00) 7 FIG. 5 4. Turn speed control knob to slowest setting.(Figure 6). FIG. 6 5. Rotate control grips completely forward and slowlyturn speed control knob to desired travel speed(Figure 7). FIG. 7 ATTENTION: For first time users, operate at aslower speed until maneuver...
Page 8 - Restorative Cleaning Method: The; brush lever and turn off machine.; WHILE OPERATING MACHINE; WARNING: Flammable materials or reactive; When turning, it may be necessary to turn pump
OPERATION 8 Concorde HP Plus (01–00) 4. Select cleaning method by pressing restorative/interim cleaning switch (Figure 11). FIG. 11 Restorative Cleaning Method: The machine operates at a slower set speed to restoreheavily soiled carpet areas. The restorativecleaning method must be performed on a reg...
Page 10 - DRAINING TANKS; DRAINING RECOVERY TANK
OPERATION 10 Concorde HP Plus (07–99) ACCESSORY TOOL SETUP ANDOPERATION (OPTION) Machine is equipped with accessory tool hookups. Thefloor tool accessory enables you to reach areas thatmachine is unable to, such as alcoves and corners. NOTE: Vacuum area before cleaning. 1. Turn main power switch off...
Page 11 - Replace drain hose plug tightly when tank is; DRAINING SOLUTION TANK; Activate main power and pump switch.; BATTERY CHARGING; CHARGER SPECIFICATIONS:; Turn main power switch off.
OPERATION Concorde HP Plus (01–00) 11 FIG. 21 4. Remove recovery tank dome and use a hose torinse out recovery tank. Be careful not to spraywater into standpipe screen. 5. Replace drain hose plug tightly when tank is empty. DRAINING SOLUTION TANK To drain unused solution from solution tank, pumpouth...
Page 12 - MACHINE MAINTENANCE; TO ACCESS INTERNAL COMPONENTS; Drain recovery and solution tank.
OPERATION 12 Concorde HP Plus (07–99) 4. Check water level (A) in each battery cell. Do notcharge batteries unless water is slightly coveringbattery plates (B). If needed, add just enoughdistilled water to slightly cover plates. DO NOToverfill. Batteries can overflow during charging dueto expansion....
Page 13 - HOUR METER; Drain and rinse tanks thoroughly.
OPERATION Concorde HP Plus (01–00) 13 HOUR METER The machine is equipped with an hour meter locatedon the control console. Use hour meter to determinerecommended maintenance procedures and to recordservice history (Figure 28). FIG. 28 DAILY MAINTENANCE(Every 4 Hours of Use) 1. Recharge batteries (Se...
Page 14 - BATTERY MAINTENANCE; BRUSH BELT MAINTENANCE
OPERATION 14 Concorde HP Plus (01–00) BATTERY MAINTENANCE WARNING: Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks andopen flame away. Keep battery compartment openwhen charging. FOR SAFETY: When servicing machine, wearprotective gloves when handling batteries orbattery cables...
Page 15 - PLUMBING SYSTEM MAINTENANCE
OPERATION Concorde HP Plus (01–00) 15 5. To tighten or replace belt, loosen 4 brush motormount bolts. If worn, replace belt (Figure 31). 6. To tighten belt, pull back on motor until beltbecomes tight, retighten mounting bolts. 7. Replace brush guard and reset main circuitbreaker button. PLUMBING SYS...
Page 16 - SPRAY BAR AND SPRAY TIP MAINTENANCE; TO REPLACE SPRAY BAR:; TRANSPORTING MACHINE
OPERATION 16 Concorde HP Plus (01–00) SPRAY BAR AND SPRAY TIP MAINTENANCE The spray bar can easily be removed and replacedwith a spare spray bar when spray tips requiremaintenance. TO REPLACE SPRAY BAR: 1. Turn main power switch off. 2. From operator ’s right side of machine, locatespray bar under m...
Page 17 - TROUBLE SHOOTING; PROBLEM
OPERATION Concorde HP Plus (01–00) 17 TROUBLE SHOOTING PROBLEM CAUSE SOLUTION Machine does not operate. Main circuit breaker button pulled out. Push in main circuit breaker button. Faulty main circuit breaker. Contact Service Center. Faulty main power switch. Contact Service Center. Charger connecte...
Page 18 - TROUBLE SHOOTING –continued
OPERATION 18 Concorde HP Plus (01–00) TROUBLE SHOOTING –continued PROBLEM CAUSE SOLUTION Drive motor does not run. Drive motor circuit breaker is tripped. Reset drive circuit breaker. Loose drive chain. Adjust or call for service. Faulty wiring or drive switch. Contact Service Center. Faulty motor. ...
Page 19 - SPECIFICATIONS; MODEL; CONCORDE
OPERATION Concorde HP Plus (01–00) 19 SPECIFICATIONS MODEL CONCORDE HP PLUS LENGTH 1370 mm (54 in) WIDTH 710 mm (28 in) HEIGHT 1190 mm (47 in) WEIGHT – WITH BATTERIES 306Kg (675 lbs) BATTERIES 3–12V Deep Cycle Lead Acid, 215Amp hours RUN TIME AT FULL CHARGE 3.5 Hours SOLUTION TANK CAPACITY 121L (32 ...
Page 20 - PARTS LIST; UPPER HOUSING GROUP
PARTS LIST Concorde HP Plus (09–98) 20 UPPER HOUSING GROUP 1 2 6 3 4 5 11 10 9 12 13 14 15 15 17 16 7 4 21 29 28 26 27 26 23 24 22 21 24 30 32 31 33 31 20 19 18 24 30 19 25 24 25 24 24 30 8 6a Home Find... Go To..
Page 22 - MAIN CHASSIS GROUP
PARTS LIST Concorde HP Plus (03–96) 22 MAIN CHASSIS GROUP 4 32 23 9 5 2 3 1 6 7 89 10 49 50 48 47 46 45 38 39 37 36 35 34 33 42 41 43 31 30 29 28 54 25 24 26 27 40 44 14 15 19 11 12 17 13 20 18 16 52 51 53 22 21 21 55 Home Find... Go To..
Page 24 - CONTROL CONSOLE GROUP
PARTS LIST Concorde HP Plus (01–00) 24 CONTROL CONSOLE GROUP 10 21 12 15 14 20 13 6 8 7 25 23 1 11 2 3 9 22 18 19 17 16 5 24 18 4 Home Find... Go To..
Page 26 - DRIVE GROUP
PARTS LIST Concorde HP Plus (03–96) 26 DRIVE GROUP 4 3 1 27 37 4 3 2 4 3 1 28 29 30 28 29 30 33 36 31 32 35 34 26 25 6 5 7 8 8 7 10 11 9 12 13 14 15 16 17 18 11 21 20 19 17 23 22 24 Home Find... Go To..
Page 28 - PLUMBING SYSTEM GROUP
PARTS LIST Concorde HP Plus (03–96) 28 PLUMBING SYSTEM GROUP 20 19 7 16 17 18 21 5 15 5 16 4 5 2 3 1 14 13 12 10 11 10 10 9 8 7 5 6 61 62 60 63 64 65 64 67 59 58 57 56 55 57 35 37 36 30 34 33 31 32 27 5 26 23 9 24 25 43 39 40 27 5 28 46 44 41 42 47 45 38 48 49 50 51 52 B B C C A A TO SPRAY BAR 6 2 3...
Page 30 - BRUSH HEAD GROUP
PARTS LIST Concorde HP Plus (03–96) 30 BRUSH HEAD GROUP 34 1 2 3 4 53 52 51 7 8 9 10 11 6 5 41 58 57 38 40 12 50 48 49 47 46 45 44 58 41 57 38 40 37 54 30 31 32 33 24 35 34 36 49 29 27 28 26 35 36 49 39 23 24 25 18 13 14 15 16 17 19 20 22 22 56 20 19 55 21 42 43 59 Home Find... Go To..
Page 32 - PUMP BREAKDOWN
PARTS LIST Concorde HP Plus (08–96) 32 PUMP BREAKDOWN 1 2 3 4 5 6 PUMP BREAKDOWN REF PART # DESCRIPTION QTY. 1 190129 KIT, PRESSURE SWITCH 1 190172 KIT, PRESSURE SWITCH (VITON) 1 190134 KIT, DIAPHRAGM ONLY 1 2 190128 KIT, UPPER PUMP HOUSING 1 190124 KIT, CHECK VALVE ONLY 1 REF PART # DESCRIPTION QTY...
Page 33 - SPRAY BAR GROUP
PARTS LIST Concorde HP Plus (02–97) 33 SPRAY BAR GROUP 7 6 5 4 3 2 1 10 9 8 11 SPRAY BAR GROUP REF PART # DESCRIPTION QTY. 1 160207 HOSE, 3/8 LP GRAY (6.583 FT) 1 2 140310 CLAMP, HOSE 5/16-7/8 1 3 150516 HOSE BARB 1/4M X 3/8H 1 4 150913 COUPLER, QUICK FEMALE 1 ∇ 601143 ASM., SPRAY BAR 1 5 150933 PLU...
Page 34 - ELECTRICAL DIAGRAMS; WIRE DIAGRAM
ELECTRICAL DIAGRAMS Concorde HP Plus (01–00) 34 WIRE DIAGRAM + – + PUMP – + – BATTERY VOLT METER MAIN SWITCH BRUSH/ PUMP SWITCH 330 ohm 1 3 2 BRUSH AMMETER – + BRUSH/SOLUTION ROLL SWITCH VACUUM SWITCH 330 ohm 330 ohm VAC HOUR METER CLEAN TRAVEL RESTOR. INTERIM SOLUTIONSOLENOID MASTER VACUUM 10 ADRIV...
Page 35 - LADDER DIAGRAM
ELECTRICAL DIAGRAMS Concorde HP Plus (01–00) 35 LADDER DIAGRAM + – G G + – DRIVE MTR SPEED CONTROL BOARD DRIVE + BAT. DRIVE – FWD TRAVEL 50 K TRAVEL BRUSH HEAD SWITCH REVERSE SPEED SETTING 50 K DIRECTION SWITCH DRIVE ROLL SWITCH 4.7 K –24– INTERIM MODE CLEAN FORWARD SPEED ADJUSTMENT INTERIM RESTOR M...
Page 36 - OPTIONS; SOLUTION AND VACUUM HOSES
OPTIONS Concorde HP Plus (03–96) 36 127 mm (5 inch) HAND TOOL 10 2 11 12 13 9 8 5 4 3 6 1 7 REF PART # DESCRIPTION QTY. 200505 TOOL, HAND (COMPLETE) 1 1 200431.BK TOOL, HAND 1 2 150913 COUPLER, QUICK (SER. 60) 1 3 150615 NIPPLE, CLOSE 1 4 200905 TRIGGER, HAND TOOL 1 5 210210 VALVE, FLOW CONTROL 1 6 ...
Page 37 - FLOOR TOOL
OPTIONS Concorde HP Plus (03–97) 37 FLOOR TOOL 3 1 2 5 4 7 8 9 11 12 10 13 14 15 16 17 18 21 22 23 20 24 25 26 19 6 REF PART # DESCRIPTION QTY. 600048 FLOOR TOOL (COMPLETE) 1 1 200403.BK TOOL, FLOOR 1 2 200939 SHOES, FLOOR TOOL 2 ∇ 3 200927 GRIP, ADJUSTABLE 1 4 200912 FOAM, GRIP 1 5 140259 SCREW, 1/...
