Page 2 - CONTENTS
PAGE 01 OWNER'S MANUAL INSTRUCTIONS ..................................................................... RPL-5102 ASSEMBLY FRAME ASSEMBLY .............................................................. MACHINE ADJUSTMENT ..................................................... PRE-ASSEMBLY................
Page 5 - FRAME ASSEMBLY
PAGE 04 OWNER'S MANUAL RPL-5102 ASSEMBLY FRAME ASSEMBLY
Page 6 - CABLING PROFILE VIEW
NOTE:BE SURE THE CABLE (20) RUNSBETWEEN THE PULLEYS (29, 30) AND THE GUARD RODS AS SHOWN. 29 30 30 29 29 20 BOTTOM SECTION VIEW NOTE: REMOVED FOR CLARITY. PAGE 05 CABLING PROFILE VIEW RPL-5102 ASSEMBLY OWNER'S MANUAL FRAME ASSEMBLY - SOME PARTS MAY HAVE BEEN 20 30 GUARD RODS 30 29 20 29
Page 31 - IT WILL BE NECESSARY TO LOOSEN SOME FRAME HARDWARE TO RE-ALIGN THE
OWNER'S MANUAL - WRENCH TIGHTEN ALL PREVIOUSLY IT WILL BE NECESSARY TO LOOSEN SOME FRAME HARDWARE TO RE-ALIGN THE RPL-5102 ASSEMBLY FRAME AND RETIGHTEN BOLTS. - SOME PARTS MAY HAVE BEEN - WRENCH TIGHTEN HARDWARE. PAGE 30 HAND TIGHTENED HARDWARE. FRAME ASSEMBLY REMOVED FOR CLARITY. NOTE: NOW THAT THE...
Page 32 - MACHINE ADJUSTMENT
20 20 78 4 ADJUS T TO ADJUST TENSION OF CABLE (20). RPL-5102 ASSEMBLY STEP 1: NOTE: THEN ADJUST POSITION OF PULLEY (4) STEP 2: HAND TIGHTENED HARDWARE. - SOME PARTS MAY HAVE BEEN - BE SURE BUMPER (43) STAYS IN MACHINE ADJUSTMENT WRENCH TIGHTEN NUTS (77 & 78). - ONCE DESIRED TENSION IS REACHED, R...
Page 34 - DECAL PLACEMENT
OWNER'S MANUAL PAGE 33 RPL-5102 ASSEMBLY NOTE:- ALL DECALS ARE CENTERED UNLESS OTHERWISE STATED.- SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY. DECAL PLACEMENT 90 86 91 81 82 86 79 85 84 80 84 85 83 87 87 89 88 17
Page 35 - DECAL REFERENCE
021-0003405 021-0003341 SERIAL # DECAL 021-0003320 021-0003113 021-0003135 021-0003008 OWNER'S MANUAL RPL-5102 ASSEMBLY PAGE 34 DECAL REFERENCE
Page 36 - DECAL REFERENCE CONTINUED
OWNER'S MANUAL PAGE 35 RPL-5102 ASSEMBLY DECAL REFERENCE CONTINUED 021-0003334 021-0018022 021-0003230 021-0004032
Page 38 - PART LIST; NOTE: SOME OF THESE PARTS MAY COME PRE-INSTALLED
ITEM NO. PART NUMBER DESCRIPTION QTY 1 026-01PL2236 TOP CAP W/INSERTS 1 2 026-01X3294 REAR UPRIGHT LEFT ASSEMBLY 1 3 026-01X3377 REAR UPRIGHT RIGHT ASSEMBLY 1 4 026-01X2026 ADJUSTABLE PULLEY MOUNT 1 5 026-01X2402 FOOT PLATE ASSEMBLY 2 6 026-01X2849 RACHET PULL-PIN ASSEMBLY 1 7 026-01X2975 FOOT PLATE...
Page 39 - PART LIST CONTINUED
ITEM NO. PART NUMBER DESCRIPTION QTY 36 026-01M0936 ALUMINIUM RING: 1.00" I.D. 2 37 026-01M0937 END CAP: ALUMINUM 1.0" I.D. 2 38 026-01M1185 WEIGHT HORN SHAFT 15.00"LG. 4 39 026-01M2043 BOLT STAND-OFF 2 40 026-01M2320 END CAP: DOMED 2.25" O.D. 2 41 026-01M2348 SHAFT 1.375" X 6.35...
Page 41 - ABBREVIATIONS
OWNER'S MANUAL PAGE 40 RPL-5102 ASSEMBLY BZ = Black Zinc WZ = White Zinc HHB = Hex Head Bolt FHCS = Flat Head Cap Screw BHCS = Button Head Cap Screw SHCS = Socket Head Cap Screw SHSS = Socket Head Shoulder Screw ABBREVIATIONS
Page 42 - BOLT SIZING CHART
OWNER'S MANUAL PAGE 41 RPL-5102 ASSEMBLY 5 1/4" 4 1/4" 4 3/4" 5" 5 1/2" 4" 4 1/2" 4 3/4" 5" 5 1/2" 4" 4 1/2" 5 1/4" 4 1/4" 5 1/4" 5" 5 1/2" 4 1/4" 4" 4 1/2" 4" 4 3/4" 3 1/4" 2 1/4" 2 3/4" 1 3/4" 1...
Page 44 - WASHER SIZING CHART
OWNER'S MANUAL PAGE 43 RPL-5102 ASSEMBLY 013-0002003 1/4" FLAT WASHER SMALL, SAE, 13mm 013-0102026 1/2" FLAT WASHER LARGE, USS, 34mm 014-0018001 1/2" LONG SPACER 3/8" FENDER WASHER 013-0003002 PLASTIC 1 1/16" 026-01PL151 FENDER WASHER 013-0402005 3/8" FLAT WASHER LARGE, USS, ...
Page 46 - ROUTINE; MAINTENANCE SCHEDULE; LATEST DATE ENTRY
OWNER'S MANUAL PAGE 45 RPL-5102 ASSEMBLY Your equipment comes with a commercial maintenance decal.For personal, in home use, please follow the home maintenance schedule listed above. COMMERCIAL MAINTENANCE DAILY DAILY WEEKLY WEEKLY WEEKLY DAILY HOME MAINTENANCE WEEKLY WEEKLY WEEKLY 3 MONTHS 3 MONTHS...
Page 47 - PLEASE KEEP THIS FOR YOUR RECORDS
OWNER'S MANUAL PAGE 46 RPL-5102 ASSEMBLY HOIST FITNESS SYSTEMS GENERAL MAINTENANCE INFORMATION Links, Pull-Pins, Snap Hooks, Swivels, Weight Stack Pins: *Check all pieces for signs of visible wear or damage. *Check springs in snap hooks and pull-pins for proper tension and alignment. *If the spring ...
Page 48 - WEIGHT TRAINING TIPS
OWNER'S MANUAL PAGE 47 RPL-5102 ASSEMBLY Always consult your physician before starting any exercise program. To be successful in your exercise program, it is important to develop an understanding of the basic principles of strength training. Now that you have your RPL-5102 HOIST® Fitness System, it ...
Page 50 - To complete Warranty Registration visit:
OWNER'S MANUAL RPL-5102 ASSEMBLY PAGE 49 HOIST FITNESS SYSTEMS LIMITED LIFETIME WARRANTY Hoist Fitness Systems warrants this product to the original purchaser to be free from defects in workmanship and/or materials under normal use or service. If at any time a component part is defective, Hoist Fitn...