Page 2 - CONTENTS
02 04 20 21 23 24 27 30 31 33 35 36 37 38 39 PAGE 01 OWNER'S MANUAL EXERCISE LOG...................................................................... RPL-5405 ASSEMBLY LIMITED WARRANTY............................................................ INSTRUCTIONS ............................................
Page 5 - FRAME ASSEMBLY
PAGE 04 OWNER'S MANUAL RPL-5405 ASSEMBLY FRAME ASSEMBLY
Page 20 - FRAME AND RETIGHTEN BOLTS.
52 48 55 59 - WRENCH TIGHTEN HARDWARE. NOTE: FRAME ASSEMBLY OWNER'S MANUAL PAGE 19 RPL-5405 ASSEMBLY FRAME AND RETIGHTEN BOLTS. IT WILL BE NECESSARY TO LOOSEN SOME FRAME HARDWARE TO RE-ALIGN THE ASSURE THAT YOUR UNIT IS ASSEMBLED SQUARE AND PERPENDICULAR. IF NOT, *IMPORTANT* NOW THAT THE RPL-5405 IS...
Page 21 - MACHINE ADJUSTMENT
16 21 19 MACHINE ADJUSTMENT OWNER'S MANUAL RPL-5405 ASSEMBLY PAGE 20 MAJOR ADJUSTMENT: LOOSEN 16mm FLANGED NUT (21) AND ADJUST LEVELINGFOOT ASSEMBLY (19) SO THAT ALL UNIT FOOT PADS ARE IN CONTACT WITH THE FLOOR. ONCE THE PROPER HEIGHT IS REACHED AND ALL FOOT PADS ARE IN CONTACT WITH THE FLOOR, BE SU...
Page 24 - DECAL PLACEMENT
DECAL PLACEMENT - SOME PARTS MAY HAVE BEEN UNLESS OTHERWISE STATED. REMOVED FOR CLARITY. NOTE:- ALL DECALS ARE CENTERED RPL-5405 ASSEMBLY OWNER'S MANUAL PAGE 23 83 82 81 85 85 81 84 86 86 92 87 89 81 88 87 81 90
Page 25 - DECAL REFERENCE
021-0003341 021-0003093 021-0003230 021-0003320 SERIAL # DECAL 021-0003405 021-0003784 021-0018022 DECAL REFERENCE OWNER'S MANUAL RPL-5405 ASSEMBLY PAGE 24
Page 26 - DECAL REFERENCE CONTINUED
DECAL REFERENCE CONTINUED PAGE 25 OWNER'S MANUAL RPL-5405 ASSEMBLY 021-0003130 021-0003787 021-0004022
Page 28 - PART LIST; NOTE: SOME OF THESE PARTS MAY COME PRE-INSTALLED
ITEM NO. PART NUMBER DESCRIPTION QTY. 1 022-01PD2110-A SHOULDER PAD 2 2 026-01X0185 PULL-PIN ASSEMBLY 1 3 026-01X3294 REAR UPRIGHT LEFT ASSEMBLY 1 4 026-01X3377 REAR UPRIGHT RIGHT ASSEMBLY 1 5 026-01X3305 WEIGHT HORN ASSEMBLY 2 6 026-01X3536 SHAFT, ROCKING LINK 1 7 026-01X3638 CENTER UPRIGHT 1 8 026...
Page 29 - PART LIST CONTINUED
ITEM NO. PART NUMBER DESCRIPTION QTY. 36 026-01M1185 WEIGHT HORN SHAFT 15.0000"LG. 4 37 026-01M2283 PIVOT SHAFT 1.000" X 2.98" LG. 2 38 026-01M2358 30 LB. COUNTERWEIGHT, RUBBER COATED 2 39 026-01M2360 SHAFT - .984 X 4.7100 LG. 2 40 026-01M2394 SHAFT - .984 X 6.3370 LG. 1 41 026-01M2646 S...
Page 31 - ABBREVIATIONS
SHCS = Socket Head Cap Screw SHSS = Socket Head Shoulder Screw BZ = Black Zinc WZ = White Zinc HHB = Hex Head Bolt FHCS = Flat Head Cap Screw BHCS = Button Head Cap Screw ABBREVIATIONS PAGE 30 OWNER'S MANUAL RPL-5405 ASSEMBLY
Page 32 - BOLT SIZING CHART
BOLT SIZING CHART PAGE 31 OWNER'S MANUAL 3 3/4" RPL-5405 ASSEMBLY 5 1/4" 4 1/4" 4 3/4" 5" 5 1/2" 4" 4 1/2" 4 3/4" 5" 5 1/2" 4" 4 1/2" 5 1/4" 4 1/4" 5 1/4" 5" 5 1/2" 4 1/4" 4" 4 1/2" 4" 4 3/4" 3 1/4" 2 1/4...
Page 34 - WASHER SIZING CHART
013-0102003 1/2" 013-0102018 LOCK WASHER SMALL, SAE, 13mm FLAT WASHER 1/4" 013-0002003 LARGE, USS, 34mm FLAT WASHER 1/2" SPACER 3/8" FENDER WASHER 013-0003002 PLASTIC 1 1/16" 026-01PL151 FENDER WASHER 1/2" LONG 014-0018001 013-0102026 LARGE, USS, 25mm FLAT WASHER 3/8" 013...
Page 36 - ROUTINE; MAINTENANCE SCHEDULE; LATEST DATE ENTRY
Cables, Belts and Connecting Parts Seat Sleeves, Turcite Bushings, For personal, in home use, please follow the home maintenance schedule listed above. Your equipment comes with a commercial maintenance decal. MAINTENANCE DAILY DAILY WEEKLY WEEKLY WEEKLY DAILY COMMERCIAL MAINTENANCE WEEKLY WEEKLY WE...
Page 37 - PLEASE KEEP THIS FOR YOUR RECORDS
etc.) into the inside of the bearing. Using your finger, press the grease into the ball-bearings and their tracks. repeat until the ball-bearing tracks are full of grease. Insert the shaft back into the bearing and wipe off excess grease. HOIST FITNESS SYSTEMS GENERAL MAINTENANCE INFORMATION Links, ...
Page 38 - WEIGHT TRAINING TIPS
To gain maximum results and avoid possible injury, consult a fitness professional to develop your complete exercise program. Always consult your physician before starting any exercise program. To be successful in your exercise program, it is important to develop an understanding of the basic princip...
Page 40 - To complete Warranty Registration visit:
OWNER'S MANUAL RPL-5405 ASSEMBLY PAGE 39 HOIST FITNESS SYSTEMS LIMITED LIFETIME WARRANTY Hoist Fitness Systems warrants this product to the original purchaser to be free from defects in workmanship and/or materials under normal use or service. If at any time a component part is defective, Hoist Fitn...