Page 4 - hearth & home Technologies; 52 Mountain House Road; Table of Contents
4 Please read this entire manual before you install and use your new boiler. Failure to follow instructions may result in property damage, bodily injury, or even death. SAvE ThESE INSTruCTIONS hearth & home Technologies 352 Mountain House Road Halifax, PA 17032 Table of Contents Options 5 Instal...
Page 5 - Options; Bulk Storage Hopper-; pellet capacity, it will automatically; Outside Air Components
5 Options Bulk Storage Hopper- Item # 1-00-73450, with 1500 lb pellet capacity, it will automatically re-fill the unit hopper when it falls below a certain level. Inlet Cover part# 1-10-08542 Flex pipe part# 1-00-08543 (25') Direct Vent Wall Passthrough Item # 1-10-677077 provides for safe passing o...
Page 6 - Installation; List of items shipped with the unit.
6 Preparation For Installation: 1. Install 3/4” MPT boiler drain in the fitting as shown. Either side can be utilized. Note: If using the supply and return on each side, either one of the returns is going to need the drain valve incorporated. Note: Use teflon pipe thread sealant or teflon tape on AL...
Page 7 - Special Note: When installing; Minimum non-combustible floor protection area; Levelling feet must be adjusted
7 Placement and System design: The first thing that needs to be done is deciding where and how the boiler will be installed.Things that need to be taken into consideration are the intended use of the boiler. For example, is the boiler going to be used as a secondary or backup heating system? If it i...
Page 8 - minimum Clearances To Combustible materials
8 Installation A b C d minimum Clearances To Combustible materials Sidewall To Appliance A 6” (152 mm) mur latéral à l’Appareil backwall To Appliance b 6” (152 mm) mur Arrière à l’Appareil Stove Top To Ceiling C 16” (406 mm) haut du Poêle au Plafond Stove Front To Combustibles d 48” (1219 mm) des Co...
Page 9 - Requirements for Terminating the Venting; In addition, the following must be observed:; If you see; NOTE: Where passage through a wall, or partition of; venting
9 Requirements for Terminating the Venting WARNING: Venting terminals must not be recessed into a wall or siding. NOTE: Only PL vent pipe wall pass-throughs and fire stops should be used when venting through com- bustible materials. NOTE: Always take into consideration the effect the prevailing wind...
Page 10 - NOTE:Use only 3” diameter Pellet venting system.
10 Venting Use only 3” pellet vent pipe to vent your pellet boiler. A combustion blower is used to extract the combustion gases from the firebox. This creates a negative pressure in the firebox and a positive pressure in the venting system as shown in Fig. 4. The longer the vent pipe and more elbows...
Page 11 - NOTE: Cleanout Tee’s should always be used on the; Venting Into An Existing Chimney; Venting; This is the minimum venting configuration. NOTE: A starting; Any exterior venting (vent pipe exposed to outside; This is especially important in high humidity-cold; Other examples of possible installations of the venting.; NOTE: Use only 3” diameterPellet venting system.
11 3” Type “L” or “PL” Vent pipe The minimum vent configuration is a 90 o or Tee on a starter collar and a 24” length horizontal through an exterior wall. A cap on the end should direct the flue gases down and away from the structure. See Fig. 5. The maximum horizontal length is 8 feet. The minimum ...
Page 12 - venting Installation; N O T E : R e a d a n d f o l l o w a l l o f t h e v e n t p i p e; WARNING; KEEP COMBUSTIBLES AWAY; CAUTION; NOTE: All installation clearances and restrictions
12 venting Installation N O T E : R e a d a n d f o l l o w a l l o f t h e v e n t p i p e manufacturers’ instructions on the proper installation and support of the vent pipe. Adhere to all clearances to combustibles. DO NOT INSTALL A FLUE DAMPER IN THE EXHAUST VENTING SYSTEM OF THIS UNIT. DO NOT C...
Page 13 - When the appliance is roof vented:
13 NOTE: If outside air is installed, the inlet cover should not be placed in an area where drifting of snow or ice will build up, blocking the intake air supply. Hearth & Home Technologies strongly recommends the use of outside air for all pellet boiler applications. Per national building codes...
Page 14 - Installation-Plumbing
14 Installation-Plumbing BYPASS VALVE SYSTEM SUPPLY 3/4" * 3/4" NPT MALE PLUG * BOILER DRAIN, 3/4" NPT MALE X 3/4" HOSE TYPICAL BOILER HOT WATER PIPING SHOWING AIR REMOVAL SYSTEM, PROVISIONS FOR THE EXPANSION OF WATER AND THE AUTOMATIC COLD WATER SUPPLY. ALSO SHOWN BUT NOT NECESSARIL...
Page 15 - that some form of boiler water treatment be used.
15 Boilers intended to be connected to an existing boiler or boiler system shall: 1. Be capable of being installed without interfering with the normal delivery of heated water from the original boiler to the radiation system. 2. Be capable of being installed to operate as intended without affecting ...
Page 20 - Installation with A hot Air System; the heat pump to operate.; Controlling the existing furnace fan during overheat situation.; low-voltage control of the existing furnace.
20 Installation with A hot Air System Electrical interconnection of the BH60 to an existing heat pump, or fuel-fired hot air furnace: Interconnection with a heat pump will generally require a second thermostat to be installed. It is recommended that a new electronic thermostat be installed as close ...
Page 21 - R2 RELAY
21 Installation with A hot Air System EXISTING HEA T PUMP C ONTR OLS LOW VOLTAGE 24 VAC COIL O/A sensor terminals in control cover Through grommet R2 RELAY R1 RELAY factor y wir ing to circula tor outlet The top three screws onlyon the 5 pole terminal strip 1 6 4 5 3 8 7 LOW VOLTAGE ( by installer )...
Page 22 - R1 RELAY; Installation with A hot Air System - fan only capable
22 N L R C W1 G R W1 G C set 3° below new t'stat set 3° above existing t'stat 24 VA C com. 24 VA C hot H ea t Contr ol Fan Contr ol Existing T'statWiring ( by installer ) 3 4 1 6 5 7 8 R2 RELAY LOW VOLTAGE 24 VAC COIL LOW VOLTAGE LOW VOLTAGE R1 RELAY 4 1 3 6 5 8 7 in control cover Through grommet HI...
Page 23 - Connection with a 2-wire hot air system; OVERHEA
23 Connection with a 2-wire hot air system EXISTING BURNER / FAN SYSTEM ( GAS, OIL, ELECTRIC) EXISTING B URNER / F AN SY STEM ( GAS, OIL, ELECTRIC) Existing T'sta t N ew T'sta t 120 VA C F AN WIRING EXISTING HEA T C ONTR OL WIRING Neut Hot to fan c on tr ol to fan mot or input 120 VA C N eut Retur n...
Page 24 - Connection with a wireless thermostat; WIRELESS THERMOSTAT WIRING
24 Connection with a wireless thermostat WIRELESS THERMOSTAT WIRING 2 AMP-CONTROLLEDCIRCULATOR OUTLET/AUX. DUMP ZONE LT.BL UE VIOLET R1 RELAY 6 4 8 LOW VOLTAGE BROWN BROWN GREEN WHITE 5 3 7 LT . BL UE BR O WN GREEN/YELL O W GREEN/YELLOW LT.BLUE BROWN GREEN/YELLOW LT.BLUE 1.5 AMPAUX. OUTLETNON SWITCH...
Page 25 - Draft Test Procedure; Install this ring to increase draft in higher altitude; CAUTION: Hot While In Operation. Do
25 Installation Draft Test Procedure After the venting is completed, the firebox draft will need to be checked and possibly adjusted. After removing the plug bolt from the draft hole (3/16” hex key wrench) shown in Fig. 9, insert the draft meter tube. The hopper lid must be latched during this test....
Page 26 - Max Temp dial; Explanation and Importance of the OverHeat Safety Zone; Operation
26 Power Light I n d i c a t e s p o w e r t o t h e control board. (Ready) Status Light Will be lit anytime the unit is in operation. Combustion Blower Light Indicates Power to combustion blower Feed Motor Light Indicates Power to the feed motor. Max Temp dial The “Max Temp Dial” is used to set the...
Page 27 - Setting The Boiler Temperature; Without the Outdoor Air Temp - Sensor Installed; Control Board Operation; Aquastat Sensor; WATER TEMPERATURE
27 Setting The Boiler Temperature Without the Outdoor Air Temp - Sensor Installed To set the maximum boiler water temperature, simply turn the Max. Temp. water temperature dial to the desired setting. The control and the boiler will then perform to achieve and maintain the set temperature. The Min. ...
Page 28 - Pellet Boiler Outdoor
28 Operation Pellet Boiler Outdoor Air Reset Operation When the outdoor sensor is installed, at 20° F . or below OA T (Outdoor Air Temperature), the boiler will operate at the temperature set on the Maximum Temperature knob. The boiler water temperature will decrease by 1 degree for every 1 degree i...
Page 29 - Starting A Fire Automatically; Turn Mode Selector to “OFF”.; Clean Burnpot; Access the burnpot through the firebox door. Scraping
29 Starting A Fire Automatically 1. Turn Mode Selector to “OFF”. This resets the control in addition to turning it off. Operation 2. Clean Burnpot with scraper. This is typically a weekly maintenance procedure, but, depending on the fuel being burned, may need done more frequently. Cleaning the burn...
Page 30 - This; due to low water temperature, the initial start will be; on the control board to
30 Operation WATER TEMPERATURE MAX. TEMP. MIN. TEMP. 4. If Starting After an Empty Hopper, Turn Feed Adjuster to “TEST” (for one 60 second cycle). This will charge pellets into the auger tube and also allow you to check the motors for operation. NOTE: The auger motor will not operate with any of the...
Page 31 - or other inappropriate materials in this appliance.; Lighting A Fire Manually; Never attempt to start a fire if there is no power
31 8. Turn the MIN. TEMP. Dial on the control board to the desired Minimum temperature. This will start the lighting process if the temperature at the aquastat sensor is approximately 5° F. less than the set temperature on the MAX TEMP. dial. 9. Fill hopper with pellets and remove ashes as required....
Page 32 - Stirring the starting gel into the pellets usually; NOTICE: when burning the boiler in the
32 Operation NOTE: Stirring the starting gel into the pellets usually allows the fire to become established quicker. CAUTION: A vapor flash could occur if too much time is allowed to pass before lighting the starting gel. CAUTION: Care must be taken not to get starting gel on your hands or clothing....
Page 33 - There is a removable plate in this area that deflects fines; maintenance; Burnpot
33 Burnpot Cleaning: The burnpot should be cleaned no less than once a week. For best operation the burnpot should be cleaned every time the hopper is filled with pellets. The fire does not have to be out to scrape the burnpot although it is recommended the boiler be on minimum burn at the time of c...
Page 34 - Soot and Flyash: Formation and Need for; Inner Refractory Lining; Keep hopper lid, and firebox door closed during; Disposal of Ashes; Firebox Refractory
34 maintenance Soot and Flyash: Formation and Need for Removal The products of combustion will contain small particles of flyash. The flyash will collect in the exhaust venting system and restrict the flow of the flue gases. Incomplete combustion, such as occurs during startup, shutdown, or incorrec...
Page 35 - Latch
35 maintenance Inspect all sealing gaskets to ensure a proper seal and re-install all components removed for cleaning. Note: The firebox baffles(#1-10-232052)are considered to be a consumable item. Check for signs of warping or damage, and replace if necessary.CAUTION: For your safety, do not vacuum...
Page 36 - MUST be OFF at the circuit breaker, and; Combustion Blower Cleaning; CAUTION: Inspect flue pipes, flue pipe joints and
36 maintenance The boiler MUST be OFF at the circuit breaker, and COOL before you attempt to clean the combustion blower.The wire to the combustion blower doesn’t need to be disconnected during the cleaning process.Loosen the three (3) thumb screws about 4 turns each. See Fig. 23. Hold the motor hea...
Page 37 - Special Insructions/ Power Failure; Operation of the HF60 During a Power Failure -; A supply of 120 VAC is required for operation. In; Screwdriver Slot
37 Special Insructions/ Power Failure Operation of the HF60 During a Power Failure - A supply of 120 VAC is required for operation. In the event of a power failure, the unit will not operate. The boiler can be powered alternatively using the Surefire 512 Battery Back-up system, or a generator. The g...
Page 39 - Specifications; Electrical
39 Specifications BTU Input Range= 0, and 9350 to 60,000* 0 BTU if system is satisfied. Min. Burn = 1.1 pound per hour Max. Burn = 7 pounds per hour * 8500 BTU per pound figures Electrical 120 VAC 60 Hz Combustion blower 1.4 AMP Auger motor .7 AMP Igniter element 2.3 AMP Control board .05 AMP Approx...
Page 40 - WHITE 13 PIN PLUG
40 Wiring Diagram wiring diagram 120 V OL TS A.C. 60 HZ. 1.7 AMPS ( nor mal op er ation ) 5.3 AMPS ( ignition mo de ) BLA CK BONDED TO ST OVE BOD Y GREEN WIRE IS GR OUND N.O.CONTACTS LOW PRESSURE SWITCH FEEDER MO TOR GREEN WIRE IS GR OUND BONDED TO ST OVE BOD Y BLA CK L T. BL UE GREEN/YELLO W 18/3 R...
Page 41 - ECO-CHOICETM LIMITED WARRANTY; warranty period specified herein.; warranty
41 ECO-CHOICE™ LIMITED WARRANTY Hearth & Home Technologies Inc., on behalf of its Heatilator® brand (”HHT”), extends the following warranty for all ECO- CHOICE™ furnace and boiler products (“Products”) that are purchased from an HHT authorized dealer.Warranty Coverage: Subject to the conditions,...
Page 42 - Testing label
42 Testing label Hearth & Home Technologies352 Mountain House Road, Halifax, PA 17032 8 Flooring must be non-combustible material extending 6” to the sides, and 16” (US) or 18”(CAN) in front of the ash removal door. Le revêtement de sol doit être de l'étendre de matériel incombustible 6” aux côt...
Page 43 - ITEm
04/12 Service Parts IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer. Stocked at depot ITEm dESCrIPTION COmmENTS PArT NumbEr 1 ...
Page 44 - Service Parts; beginning manufacturing date: may 2009; Stocked; refer to feeder page
Service Parts 02/12 bh60 beginning manufacturing date: may 2009 Ending manufacturing date: Active IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from a...
Page 46 - in this manual may be ordered from an authorized dealer.; No longer available
Service Parts 02/12 IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer. Stocked at depot ITEm description COmmENTS PArT NumbEr 61...
Page 47 - Notes
