Page 3 - parts locations
3 H oppe r L id La tc he s H oppe r C on tro l B oa rd C ov er C on tro l B oa rd C om bu st io n B lo w er C om bu st io n B lo w er C ov er Te m pe ra tu re / P re ss ur e G auge Pr es su re R el ie f V al ve A qua sta t W el l 1- 1/ 4” F M PT S upp ly 1- 1/ 4” F M PT R et ur n A sh D oor Fi re bo...
Page 4 - 52 Mountain House Road; Introduction
4 Table Of Contents Warranty 5 Assembly 6 venting 9 Installation 12 Fuel Specifications 22 Operation 23 maintenance 30 Troubleshooting 34 Atmospheric Conversion 35 Service parts 36 Specifications 41 Wiring diagram 42 Testing label 44 quick reference Start-up back Cover Please read this entire manual...
Page 5 - Warranty; HARMANTM CENTRAL HEATING PRODUCTS LIMITED WARRANTY; to the duration of the warranty period specified herein.
5 Warranty HARMAN™ CENTRAL HEATING PRODUCTS LIMITED WARRANTY Hearth & Home Technologies Inc., on behalf of its Harman™ brand (”HHT”), extends the following warranty for all Harman™ furnace and boiler products (“Products”) that are purchased from an HHT authorized dealer.Warranty Coverage: Subjec...
Page 6 - Assembly; Installation of the Flue Tunnel Weldment,; Flue Tunnel Weldment
6 Assembly Boiler Kit Materials: (Refer to page 3) List of items contained within the boiler kit shipped with the unit. 1 - Control board cover 1 - Access cover (Hopper Swing Plate Knob) 5 - Spring Handles 1 - 1/2” Boiler Drain 1 - 3/4” Safety Relief Valve 1 - 1/2” Aquastat Well 1 - 1/2” Dual Temper...
Page 8 - NOTE: All installation clearances and restrictions; INSTALLATION IS TO BE PERFORMED BY A; NOTE:Use only 4” diameter type “L” or “PL” venting
8 Assembly NOTE: All installation clearances and restrictions must be adhered to. INSTALLATION IS TO BE PERFORMED BY A QUALIFIED INSTALLER. NOTE:Use only 4” diameter type “L” or “PL” venting system. Be sure to inspect and clean exhaust venting system frequently.
Page 9 - NOTE: Where passage through a wall, or; venting
9 Requirements for Terminating the Venting WARNING: Venting terminals must not be recessed into a wall or siding. NOTE: Only PL vent pipe wall pass-throughs and fire stops should be used when venting through combustible materials. NOTE: Always take into consideration the effect the prevailing wind d...
Page 11 - Any exterior venting (vent pipe exposed to outside; Venting; NOTE:Use only 4” diameter approved PELLET
11 The minimum vent configuration is a 90 o or Tee on a starter collar and a 24” length horizontal through an exterior wall. A cap on the end should direct the flue gasses down and away from the structure. See Fig. 5. The maximum horizontal length is 18 feet. The minimum termination height above the...
Page 12 - Creosote - Formation and Need for Removal -; venting Installation; KEEP COMBUSTIBLES AWAY; CAUTION
12 Chimneys taller than 20’ above the connection will require a draft test to determine if the draft is too high. Note: The high burn draft should not exceed .85 IWC. Some form of a restrictor plate may be required at the top of high chimneys to reduce the draft. See page 21 for the Draft Test proce...
Page 13 - Outside Air; The inlet cover should not be placed in an; Installation
13 Outside Air To install outside air, use 2 3/4” I.D.galvanized steel flex pipe, part # 2-00-08544 ( 12’ 6” length) or part # 2-00-08545 ( 25’ length) See Fig. 6. There is a break- away hole on the rear panel which must be removed before connecting the flex pipe. See Fig. 7. When the appliance is s...
Page 14 - main Wiring Installation; The recommended high and low voltages are, 130
14 main Wiring Installation To install power to the boiler , first remove the cover on the 4” X 4” junction box located on the back of the unit. There are several knockout holes provided for the incoming main power wires. Also, a knockout hole can be used for the auxiliary output overheat zone (if u...
Page 20 - Over heat Safety Zone; power Failure / heat dissipation loop
20 20 Over heat Safety Zone OverHeat Safety Zone (Dump Zone): STRONGLY RECOMMENDED in all installations. When the pellet boiler is operating at High burn, and all demand from the heating system stops, the control will reduce the feed rate and shut down completely as necessary. This may take several ...
Page 21 - Draft Test Procedure; Don’t forget to turn the feed adjuster off of “Test”.; the combustion air supply. Check for obstructions.; Firebox Door; “Test”; Low Draft; The Control
21 Installation Draft Test Procedure After the venting is completed, the firebox low draft will need to be checked and possibly adjusted. After removing the 3/8” bolt from the draft hole shown in Fig. 9, insert the draft meter tube. The appliance doors and hopper lid must be latched during this test...
Page 22 - Fuel and Fuel Storage; CAUTION! Do not burn fuel that contains an additive; CAuTION; Hearth & Home Technologies is not responsible for; NOTICE; Fuel Specifications
22 Fuel and Fuel Storage Pellet fuel quality can fluctuate from manufacturer to manufacturer, and even from bag to bag. Hearth & Home Technologies recommends using only fuel that is certified by the Pellet Fuels Institute (PFI).Fuel Material • Made from sawdust and/or other wood by-products • So...
Page 23 - Max Temp dial; OFF Mode; Operation
23 Power Light I n d i c a t e s p o w e r t o t h e control board. Status Light Will be lit anytime there is a call for heat. Combustion Blower Light Indicates Power to combustion blower Feed Motor Light Indicates Power to the feed motor. Max Temp dial The “Max Temp Dial” is used to set the desired...
Page 24 - Setting The Boiler Temperature; Without the Outdoor Air Temperature Sensor; Control Board Operation; Aquastat Sensor; WATER TEMPERATURE
24 Setting The Boiler Temperature Without the Outdoor Air Temperature Sensor Installed To set the maximum boiler water temperature, sim- ply turn the Max. Temp. water temperature dial to the desired setting. The control and the boiler will then perform to achieve and maintain the set temperature. Th...
Page 25 - Pellet Boiler Outdoor
25 Operation Pellet Boiler Outdoor Air Reset Operation When the outdoor sensor is installed, at 20° F . or below OA T (Outdoor Air Temperature), the boiler will operate at the temperature set on the Maximum Temperature knob. The boiler water temperature will decrease by 1 degree for every 1 degree i...
Page 26 - Turn Mode Selector to “OFF”.; Starting A Fire Automatically; Clean Burnpot; NOTE: To minimize the amount of stress placed; Fill Hopper; Ash Pan
26 1. Turn Mode Selector to “OFF”. This resets the control in addition to turning it off. Starting A Fire Automatically Operation 2. Clean Burnpot with scraper, if necessary. This is usually a weekly maintenance proce- dure. Cleaning the burn pot with the scraper with a small amount of new fuel in t...
Page 27 - into the “AUTO”
27 4. If Starting After an Empty Hopper, Turn Feed Adjuster to “TEST” (for one 60 second cycle). This will feed pellets into the auger tube and also allow you to check the motors for operation. NOTE: The auger motor will not operate with any of the doors open. 5. Turn Feed Adjuster to #4. If this is...
Page 28 - oil, or other inappropriate materials in this unit.
28 8. Turn the MIN. TEMP. Dial on the control board to the desired Minimum temperature. This will start the lighting process if the temperature at the aquastat sensor is approximately 5° F. less than the set temperature on the MAX TEMP. dial. This is more than just an automatic ignition pellet boile...
Page 29 - Stirring the starting gel into the pellets usually; NOTICE: When burning the boiler in the
29 Operation NOTE: Stirring the starting gel into the pellets usually allows the fire to become established quicker. CAUTION: A vapor flash could occur if too much time is allowed to pass before lighting the starting gel. CAUTION: Care must be taken not to get starting gel on your hands or clothing....
Page 30 - maintenance; Cleanout Cover; Fines area
30 Fig. 18 Burnpot Cleaning: The burnpot should be cleaned no less than once a week. For best operation the burnpot should be cleaned every time the hopper is filled with pellets. The fire does not have to be out to scrape the burnpot although it is recommended the boiler be on minimum burn at the t...
Page 31 - Disposal of Ashes; Keep hopper lid, hopper swing plate, firebox; Ash Door Handle
31 maintenance Ash Removal It is recommended to remove the ashes when the boiler is not in operation. This lessens the chances of coming in contact with hot surfaces. Ashes can be removed while in operation but, extra care must be taken. Open Ash Door Lift the latch and open the door as shown in fig...
Page 32 - NOTE: To minimize the amount of stress placed on
32 maintenance Cleaning This cleaning should be done after each ton of pellets used. The frequency of this cleaning will be directly related to the quality and the ash content of the pel- lets being used. Keep in mind that the cleaner the heat exchanger surface is kept, the higher the heat transfer ...
Page 33 - MUST be OFF and COOL; NOTE: The exhaust probe sensing tip extends into this; Cleaning the Tube Heat Exchangers:; CAUTION: Inspect flue pipes, flue pipe joints and
33 maintenance The boiler MUST be OFF and COOL before you should attempt to clean the combustion blower. The wire to the combustion blower doesn’t need to be disconnected during the cleaning process. Loosen the three (3) thumb screws about 4 turns each. See Fig. 23. Hold the motor head with one hand...
Page 35 - Atmospheric Conversion; recommended to set #6 to “ON” at elevations above 3000 ft.
35 Atmospheric Conversion Atmospheric Conversion: Item # 1-00-232200, provides automatic fill, and converts the heating system plumbing from pressurized to a zero pressure system. Allows for installation into more places where codes and standards restrict pressurized systems. Note that when using th...
Page 36 - Service parts; Stocked
Service parts 08/11 IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer. Stocked at depot ITEm dESCrIpTION COmmENTS pArT NumbEr 1 ...
Page 41 - Specifications; Electrical
41 Specifications BTU Input Range= 0, and 9350 to 1 13,900* 0 BTU if system is satisfied. Min. Burn = 1.1 pound per hour Max. Burn = 13.4 pounds per hour * 8500 BTU per pound figures Electrical 120 VAC 60 Hz Combustion blower 1.4 AMP Auger motor .7 AMP Igniter element 3.6 AMP Control board .05 AMP A...
Page 42 - Wiring diagram; PELLET BOILER; WHITE 11 PIN PLUG
42 Wiring diagram GREEN/YELL O W DARK BL UE PELLET BOILER WIRING DIA GR AM 4" SQUARE JUNCTION BO X BL A CK GREEN/YELL O W WHITE RED RED WHITE GREEN 3/8"FLEX C ONDUIT BR O WN WHITE WHITE WHITE RED DARK BL UE A UX. OUTPUT (OVERHEA T Z ONE) 120 VA C 60 HZ MAIN PO WER (SUPPLIED BY O THERS) WHITE...
Page 43 - power Failure backup Supply
43 power Failure backup Supply “105 S er ies ” PELLET BOILER WHITE GREEN R ela y enclosur e b ox - GR AINGER # 1EGH7 RED RED WHITE GREEN DPDT REL AY flange m td . - GR AINGER # 2X C O2 2 4 6 3 1 5 1/2" C ONDUIT 8 7 16-3 A WG PV C C ORD These c or d tails c an b e made fr om an ine xp ensiv e 16/...
Page 44 - Testing label
44 Testing label Wood Hearth & Home Technologies, Inc. WARNING: Risk of fire - Do not operate with the flue draft exceeding -.9 in Water Column / -224Pa. ATTENTION: Risque de feu - Ne fonctionnez pas avec l'ébauche deconduite de cheminée excédant -.9 " colonne de l'eau / -224Pa. SA mpl E l A...
Page 45 - Service record / Notes
Page 47 - Proudly Printed On 100% Recycled Paper
