Page 2 - 52 Mountain House Road; “In the Commonwealth of Massachusetts, this product must be; IMPORTANT; The Shadowlight XL is manufactured and shipped set up for LP
Manufactured by: Harman Stove Co. 352 Mountain House Road Halifax, PA 17032 WARNING: If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life. Installation and service must be performed by a qualified installer, ...
Page 3 - TABLE OF CONTENTS
INTRODUCTION ........................................................... 4 SPECIFICATIONS ......................................................... 5 OPERATION ................................................................... 8 How to Light the Fire ...................................................
Page 4 - Introduction; SAFETY LABEL; Model: ShadowLight XL Gas Fireplace Insert
The installation of the ShadowLight XL Fireplace Insert must conform with local codes, or in the absence of local codes, with National Fuel Gas Code, ANSI Z233.1 (NFPA 54). Installer l'appareil selon les codes ou règlements locaux, ou, en l'absence de tels règlements, selon les Codes d'installation ...
Page 5 - Specifications
Specifications 40” 30” Front View Minimum Opening Size: 29” Inlet Outlet Top View Side View Front View 14” 13” 5
Page 8 - Operation; Door Handles; Warning; Doors Are Hot While In Operation. Wear Gloves; Lift bottom grill with index; ON; Pilot Location Shown Above
Operation PILOT Door Handles Warning Doors Are Hot While In Operation. Wear Gloves and Only Touch Doors On The Handles. Lift bottom grill with index finger and fold down to access controls ON-OFF/ THERMOSTAT Switch UP - ON MIDDLE - OFF DOWN - THERMOSTAT ON OFF THERMOSTAT Pilot Location Shown Above ● ...
Page 9 - HOW TO LIGHT THE FIRE
Operation Operation HOW TO LIGHT THE FIRE 1. STOP! Read the safety information on the front cover. 2. If using the optional thermostat, set thermostat to the lowest setting. 3. Turn off electric power to the appliance.4. Turn the ON-OFF/THERMOSTAT switch to the OFF position. 5. Push in the gas contr...
Page 10 - HOW TO TURN OFF THE FIRE; Pilot
Operation 15. Set the High-Low Regulator to desired setting: Turn fully counterclockwise for High and fully clockwise for Low. NOTE: An odor, resulting from the initial heating of new materials in your heater, is not unusual during the first fire, and in most cases will disappear after an hour or two....
Page 11 - Installation; Packing List; Inside the Insert Box
Installation Only For Qualified Installers Packing List Inside the Insert Box ShadowLight XL InsertLog setBag of rock woolOwners ManualRestrictor Plates Inside Face Box ShadowLight XL FaceRight DoorLeft DoorHardware Pack 11
Page 12 - The following clearances to combustibles must be
Installation Only For Qualified Installers Installation Due to high temperatures, the ShadowLight XL Fireplace Insert should be located out of traffic and away from furniture and draperies. Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid ...
Page 14 - Natural Gas Kit; Converting to Natural Gas; LP and Natural Gas Conversion Kits
Installation Only For Qualified Installers Natural Gas Kit Part No. 1-00-00384 LP Kit Part No. 1-00-00385 Conversion label Pilot Orifice Main Orifice #31 (Nat. Gas) Main Orifice #50 (LP) Valve Conversion Module Conversion Instructions These kits are only for use in the ShadowLight XL Insert. Inside Diam...
Page 15 - Remove door by pulling latches out as shown and
Installation Only For Qualified Installers Door Latches Remove door by pulling latches out as shown and pulling the bottom of the door out from the unit about 3”. Then lift the door slightly up and off the hooks. Door Hooks 1 Remove air plate by lifting it up about 3 inches and then out of firebox. Be...
Page 16 - Mark the proper box on the fuel label with a; Use soap and water and/or a gas detector to
Installation Only For Qualified Installers Remove three screws to change knob assembly. Install NG knob assembly in place of the LP assembly. Be sure screws are tight. 5 Place conversion sticker (provided in Kit) on the valve. This is to permanently mark the valve that it has been converted to Natura...
Page 17 - Converting to High Altitude
Specifications Door Latches Remove door by pulling latches out as shown and pulling the bottom of the door out from the unit about 3”. Then lift the door slightly up and off the hooks. Door Hooks 1 Remove air plate by lifting it up about 3 inches and then out of firebox. Be careful not to damage side ...
Page 18 - Venting
Installation Only For Qualified Installers Preliminary steps to prepare for the installation of the ShadowLight XL Fireplace Insert Remove the chimney cap if one exists so that the flue may be cleaned and the venting installed.Remove any existing hearth accessories such as glass doors, spark screens, ...
Page 19 - Use Only Approved Venting; Flashing; Chimney Cap Components
Installation Only For Qualified Installers Use Only Approved Venting This appliance has been tested and is listed for installation with Simpson Duravent GS and Duraflex AL venting components. The warranty will be voided, and serious fire, health, or other safety hazards may result from any of the follo...
Page 20 - Remove the screw, washer and spacer from the; Venting and Installation
Installation Only For Qualified Installers Remove the screw, washer and spacer from the center of the rear brick panel. Using one hand, gently push out on the side brick /relief door to allow clearance for removing the rear brick panel. Door Latches Open the glass door by pulling out on the 2 latches...
Page 23 - Note: a brass washer goes between the hinges.; Installation Check List; Brass Washer
Installation Only For Qualified Installers Install the face doors by hanging them on the hinges. Note: a brass washer goes between the hinges. The finished installation should look like this. Installation Check List 1. Verify unit is assembled for correct gas application. If not, install conversion ki...
Page 24 - Connecting the; Remote Control
Installation Only For Qualified Installers Connecting the Optional Thermostat If the optional thermostat is used, it must be plugged into the terminal strip located in the lower left front corner of the heater.When installing a millivolt control system, use only a special low resistance thermostat. D...
Page 25 - Maintenance
Maintenance Removing the Glass Door Remove door by pulling latches out as shown and pulling the bottom of the door out from the unit about 3 inches. Then lift the door slightly up and off the hooks. Replacing the Glass and Gasket The ShadowLight XL uses part no. 3-44-00539 fiberglass gasket in the fr...
Page 26 - Air In
Maintenance Air In Air Out The flow of convection air must not be obstructed. Cleaning the Burners To clean the burners, the face, glass front, and log set must be removed. Remove the burner assembly as described on page 15. With the burner removed, inspect all of the holes to make sure they are unob...
Page 27 - Wiring Diagrams; High Voltage DIagram; Blower; Blower Switch
MAGENTA MAGENTA MAGENT A MAGEN TA Wiring Diagrams High Voltage DIagram Low Voltage DIagram Blower Power Cord Variable Speed Switch Blower Switch External Thermostat/ Remote Terminals 27
Page 29 - Burner Module Parts; Valve Mounting Screws
Burner Module Parts 29 16. Body W eldment 1-89-384300 17. Flue Access Cover 2-00-384307 18. AIr Plate Assembly 1-10-384307 19. Lo w V ol ta ge H ar ne ss 3-20-384329 20. Air Deflector 2-00-38431 1 21. C on tro l P an el A ss em bl y 1-10-384130 22. Relief Door As sembly(6parts) 2-00-384322-1 left rel...
Page 30 - Trouble Shooting
Trouble Shooting Manifold Pressure 10 inches ( High-Low Regulator turned fully counter-clockwise.) Inlet Pressure 11 to 13 inches Manifold Pressure 3.5 inches ( High-Low Regulator turned fully counter-clockwise.) Inlet Pressure 5 to 7 inches Natural Gas Propane Pilot Adjuster Pilot Adjuster I f p r ...
Page 31 - Pilot does not light
Trouble Shooting Look to see if a spark jumps from the ignitor electrode to the pilot when the ignitor button is pushed. Check igniter wire and connections from piezo ignitor to ignitor ceramic at pilot. Reconnect or replace Igniter wire. Yes No Bad OK OK Bad No Yes Turn on gas valve Is gas turned “...
Page 32 - Check inlet pressure; Replace Valve; Correct inlet pressure
Trouble Shooting Good Good Check Milivolt output of thermocouple. Should be 10 or more MV. Check inlet pressure Bad Adjust pilot adjustment to achieve proper flame. Replace Thermocouple Bad Replace Valve Pilot does not stay lit Check size of pilot flames Bad Correct inlet pressure Good 32
Page 33 - Is Pilot lit
Trouble Shooting Main Burner will not light (with valve in “on” position) Is Pilot lit no Light pilot Yes Check Thermopile voltage at terminals marked TP on valve. Should be approximately 200 mv with switch “on” and approximately 400 mv with switch “off”. too low Replace Thermopile Check switch, wir...
Page 34 - HARMAN GOLD WARRANTY
Harman Stove Company warrants its products to be free from defects in material or workmanship, in normal use and service, for a period of 6 years from the date of sales invoice and for mechanical and electrical failures, in normal use and service, for a period of 3 years from the date of sales invoi...