Grizzly Industrial G9859 - Manual

-4- Ultimate Series Jointers No list of safety guidelines can be complete.Every shop environment is different. Alwaysconsider safety first, as it applies to yourindividual working conditions. Use this andother machinery with caution and respect.Failure to do so could result in serious per-sonal inju...

Ultimate Series Jointers -5- SECTION 2: CIRCUIT REQUIREMENTS 220V Operation The Ultimate Series Jointers have a 3 H.P., 3450R.P.M. motor which requires a 220V single-phasecircuit. The cord set enclosed does not have aplug as the style of plug you require will dependupon the type of service you curre...

-6- Ultimate Series Jointers We do not recommend the use of extension cordswith 220V equipment. It is much better to arrangethe placement of your equipment and the installedwiring to eliminate the need for extension cords.Should it be necessary to use an extension makesure the cord is rated Hard Ser...

Ultimate Series Jointers -7- SECTION 3: INTRODUCTION We are proud to offer the Ultimate Series Jointers.These machines are part of a growing Grizzlyfamily of fine woodworking machinery. Whenused according to the guidelines set forth in thismanual, you can expect years of trouble-free,enjoyable opera...

Ultimate Series Jointers -9- Unpacking Piece Inventory NOTICE A full parts list and breakdown can be foundtoward the end of this manual. For easierassembly, or to identify specific parts,please refer to the detailed illustrations atthe end of the manual. Ultimate Series Jointers consist of: • Jointe...

-10- Ultimate Series Jointers Site Considerations FLOOR LOAD Your Ultimate Series Jointer represents a largeweight load in a medium footprint. Most commer-cial or home shop floors should be sufficient tocarry the weight. If you question the strength ofyour floor, you may wish to check with an archit...

-12- Ultimate Series Jointers Cutterhead Guard The cutterhead guard spring tension comes pre-set from the factory. To install the cutterheadguard: 1. Loosen the black plastic knob shown in Figure 6 . 2. Slide the cutterhead assembly post into theslot shown in Figure 6 . 3. Tighten the black plastic ...

Ultimate Series Jointers -13- Pedestal Switch Your jointer comes with a pedestal mounted mag-netic switch for safety and convenience. Simplybolt the pedestal to the four mounting holes on theback side of the stand with (4) M10-1.5 x 25 capscrews and (4) M10 flat washers as shown in Figure 7A & 7...

-14- Ultimate Series Jointers SECTION 5: ADJUSTMENTS Note: The Model G9860ZX has a spiral cutter- head in place of the knife cutterhead. Adjustmentwill be discussed in the next section. The knives of your jointer must be periodicallyreplaced or adjusted. Adjustments should be asprecise as possible w...

-16- Ultimate Series Jointers Outfeed Table Spiral Cutterhead Facing the fence, the outfeed table is located tothe left of the cutterhead. The outfeed table mustbe aligned to the highest point of the arc of theknife edges. If the outfeed table is set too high,the board will hit the front edge of the...

Ultimate Series Jointers -17- To adjust the infeed table: 1. The infeed table can be adjusted the sameway as the outfeed table. Loosen the infeedtable lock knob in the center of the handwheel. 2. Place a straightedge on the outfeed table so ithangs over the infeed table. Turn the cutter-head so that...

-18- Ultimate Series Jointers 1. Place a 45° gauge on the outfeed table fair-ly close to the cutterhead as shown in Figure 16 . 45° Fence Stop Figure 16. Using a 45° gauge to align fence. 2. While holding the fence adjusting handle,loosen the angle setting lock knob and thechecknut on the 45° stop s...

Ultimate Series Jointers -19- SECTION 6: OPERATIONS Once assembly is complete and adjustments aredone to your satisfaction, you are ready to testrun the machine. Turn on the power supply at the main panel.Press the START button. Make sure that your fin-ger is poised on the STOP button, just in caset...

-20- Ultimate Series Jointers The purpose of edge jointing is to produce a fin-ished, flat-edged surface that is suitable for join-ery or finishing. Jointing is also a necessary stepprior to ripping stock to width on a table saw orradial arm saw. 1. Make sure the fence is set to 90°. Doublecheck it ...

Ultimate Series Jointers -21- Surface Planing The purpose of planing on a jointer is to produceone flat surface. The theory behind this is thatonce you have one flat surface on a board, theboard can then more readily be milled to precise,flat dimensions on a thickness planer. It is nearlyimpossible ...

-22- Ultimate Series Jointers SECTION 7: MAINTENANCE Lubrication V-Belt General Tables Regular periodic maintenance on your UltimateSeries Jointer will ensure its optimum perfor-mance. Make a habit of inspecting your jointereach time you use it. Check for the following con-ditions and repair or repl...

-24- Ultimate Series Jointers TROUBLESHOOTING SYMPTOM Motor will not start. Motor will not start; fuses orcircuit breakers blow. Motor overheats. Motor stalls (resulting inblown fuses or tripped cir-cuit). Machine slows when oper-ating. Loud, repetitious noise com-ing from machine Machine is loud wh...

Ultimate Series Jointers -25- Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 8" JOINTER MODEL G9859 MACHINE DATA SHEET Design Type ....................................................................................................Floor Model Overall D...

-50- Ultimate Series Jointers Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,negligence, accidents, repairs or alterations or lack...

CUT ALONG DOTTED LINE 10. Which benchtop tools do you own? Check all that apply. ___1" x 42" Belt Sander ___6" - 8" Grinder ___5" - 8" Drill Press ___Mini Lathe ___8" Table Saw ___10" - 12" Thickness Planer ___8" - 10" Bandsaw ___Scroll Saw ___Disc/Belt Sa...