Page 3 - Table of Contents
<.%(+&(M)%<ZVg"=ZVYAVi]Z "&" Table of Contents INTRODUCTION ............................................... 2 ;dgZldgY######################################################## '8dciVXi>c[d#################################################### ';jcXi^dcVaDkZgk^Zl############...
Page 4 - INTRODUCTION; Foreword
"'" <.%(+&(M)%<ZVg"=ZVYAVi]Z INTRODUCTION Foreword LZ VgZ egdjY id d[[Zg i]Z BdYZa <.%(+# I]^hbVX]^cZ^heVgid[V\gdl^c\<g^ooan[Vb^and[[^cZbZiValdg`^c\ bVX]^cZgn# L]Zc jhZY VXXdgY^c\idi]Z\j^YZa^cZhhZi[dgi]^ci]^hbVcjVa!ndjXVcZmeZXi nZVgh d[ igdjWaZ"[gZZ! Zc_dnVWaZ deZgVi^...
Page 5 - Identification
<.%(+&(M)%<ZVg"=ZVYAVi]Z "(" Identification 8dcigdaEVcZa He^cYaZ HeZZYAZkZgh ;ZZY 9^gZXi^dc AZkZg 8gdhhHa^YZ 8Vgg^V\Z ;ZZY 8]Vc\Z AZkZg =Va[CjiAZkZg I]gZVY9^Va IV^ahidX` 8dbedjcYHa^YZ 7gV`Z ("?Vl8]jX` HiZVYnGZhi IddaEdhi AVbe 8ddaVciCdooaZ ;ZZY HeZZY 8dcigdah He^cYaZ AZkZg
Page 6 - Machine Data Sheet
")" <.%(+&(M)%<ZVg"=ZVYAVi]Z I]Z^c[dgbVi^dcXdciV^cZY]ZgZ^c^hYZZbZYVXXjgViZVhd[+$&*$'%%-VcYgZegZhZcihdjgbdhigZXZciegdYjXiheZX^[^XVi^dch# 9jZiddjgdc\d^c\^begdkZbZciZ[[dgih!i]^h^c[dgbVi^dcbVncdiVXXjgViZanYZhXg^WZ^iZbhegZk^djhanejgX]VhZY# E6<:&D;( BdYZa<.%(+ MACHINE D...
Page 11 - Additional Safety Instructions for Lathes
<.%(+&(M)%<ZVg"=ZVYAVi]Z "." No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could resul...
Page 12 - Glossary of Terms
"&%" <.%(+&(M)%<ZVg"=ZVYAVi]Z I]Z[daadl^c\^hVa^hid[XdbbdcYZ[^c^i^dch!iZgbhVcYe]gVhZhjhZYi]gdj\]djii]^hbVcjVaVhi]ZngZaViZid i]^h aVi]Z VcY bZiValdg`^c\ ^c \ZcZgVa# 7ZXdbZ [Vb^a^Vg l^i] i]ZhZ iZgbh [dg VhhZbWa^c\! VY_jhi^c\ dgdeZgVi^c\i]^hbVX]^cZ#NdjghV[Zin^h VERY ^bedgiVciid...
Page 13 - Extension Cords; SECTION 2: CIRCUIT REQUIREMENTS; Power Connection Device; Minimum Power Cord Requirements
<.%(+&(M)%<ZVg"=ZVYAVi]Z "&&" 220V Operation Full Load Amperage Draw I]^h bVX]^cZ YgVlh i]Z [daadl^c\ Vbeh jcYZgbVm^bjbadVY/ 6be9gVl############################################## &%6beh Power Supply Circuit Requirements Ndj BJHI XdccZXi ndjg bVX]^cZ id V \gdjcYZYX^g...
Page 14 - Setup Safety; Items Needed for; Unpacking
"&'" <.%(+&(M)%<ZVg"=ZVYAVi]Z Wear safety glasses dur-ing the entire set up pro-cess! This machine presents serious injury hazards to untrained users. Read through this entire manu-al to become familiar with the controls and opera-tions before starting the machine! Setup Sa...
Page 15 - Inventory; NOTICE
<.%(+&(M)%<ZVg"=ZVYAVi]Z "&(" Figure 4. IddaWdm^ckZcidgn# 6[iZg Vaa i]Z eVgih ]VkZ WZZc gZbdkZY [gdb i]ZWdmZh!i]Z[daadl^c\^iZbhh]djaYWZ^cXajYZYl^i]ndjgbVX]^cZ/ Mounted Inventory Components Qty A. I]gZZ"?Vl8]jX`####################################### & B. HiZVYnGZhi#...
Page 16 - Clean Up; Cleaning Tips
"&)" <.%(+&(M)%<ZVg"=ZVYAVi]Z I]Z jceV^ciZY hjg[VXZh VgZ XdViZY l^i] V lVmn\gZVhZ id egZkZci Xdggdh^dc Yjg^c\ h]^ebZci#8aZVc^c\ i]^h XdVi^c\ ^h Vc ^bedgiVci eVgi d[ hZi"i^c\jendjgaVi]Z!WZXVjhZi]ZegdiZXi^kZXdVi^c\XVc ]^cYZg eZg[dgbVcXZ d[ ha^Y^c\ eVgih ^[ cdigZbdkZY# EaV...
Page 17 - Site Considerations; Floor Load
<.%(+&(M)%<ZVg"=ZVYAVi]Z "&*" Figure 7. B^c^bjblVaaXaZVgVcXZh# *) .+ ') @ZZeLdg`e^ZXZAdVY^c\6gZVJcdWhigjXiZY AVi]Z (% Site Considerations Floor Load Ndjg aVi]Z ^h V ]ZVkn adVY Y^hig^WjiZY ^c V hbVaa[ddieg^ci# EaVXZ i]^h bVX]^cZ dc XdcXgZiZ [addghdcan#H^cXZi]^h^hVegZX^h^dcbV...
Page 18 - Machine Mounts; Check Gearbox Oil
"&+" <.%(+&(M)%<ZVg"=ZVYAVi]Z Mounting Lathe Test Run >cdgYZgidegdYjXZVXXjgViZldg`!i]ZaVi]Zbjhih^iaZkZadci]Z[addg#7ZadlVgZi]ZbdhiXdbbdcbZi]dYh[dgbdjci^c\i]ZaVi]Z# Machine Mounts I]Z aVi]Z XVc WZ bdjciZY dc bVX]^cZ bdjcih!l]^X]XVcWZZVh^anaZkZaZYWnijgc^c\[^cZi]gZVY]Zm cjih...
Page 20 - Recommended
"&-" <.%(+&(M)%<ZVg"=ZVYAVi]Z NOTICE Successfully complete all of the spindle break-in steps to avoid rapid deterioration of the spindle bearings and other related parts. Spindle Break-In To correctly break-in the spindle bearings: 1. 9>H8DCC:8IA6I=:;GDBEDL:G 2. BV`Z hjg...
Page 21 - Operation Safety; Basic Controls; Jog Button
<.%(+&(M)%<ZVg"=ZVYAVi]Z "&." "&." <.%(+&(M)%<ZVg"=ZVYAVi]Z Operation Safety Damage to your eyes, lungs, and ears could result from using this machine without proper protective gear. Always wear safety glasses, a respirator, and hearing protection ...
Page 24 - Mounting; Removal
"''" <.%(+&(M)%<ZVg"=ZVYAVi]Z I]^haVi]Z^hh]^eeZYl^i]i]Z("_VlX]jX`^chiVaaZY!Wji ^cXajYZh V [djg _Vl X]jX` `^i VcY &' [VXZ"eaViZ# I]Z X]jX`h VcY [VXZeaViZ bdjci id i]Z he^cYaZl^i] V 9&") XVbadX` hnhiZb# I]ZgZ VgZ a^cZhhiVbeZY ^cid i]Z XVb VcY dc i]Z X]jX` WdYn...
Page 25 - Installation
<.%(+&(M)%<ZVg"=ZVYAVi]Z "'(" 4. Jh^c\VYZVYWadl]VbbZgdgdi]Zghd[ibVa" aZi!a^\]ianiVeVgdjcYi]ZdjiZgX^gXjb[ZgZcXZd[ i]Z X]jX` WdYn id WgZV` i]Z X]jX` [gZZ[gdbi]ZXVb"adX`hVcY[gdbi]Zhe^cYaZcdhZiVeZg# I]Z X]jX` bVn XdbZ d[[ Vi i]^h ed^ci! hd it is important you are ready to s...
Page 26 - Reversing Jaws
"')" <.%(+&(M)%<ZVg"=ZVYAVi]Z Figure 24. I^\]iZc^c\i]ZXVb"adX`h# 7. GdiViZ i]Z he^cYaZ VcY gZeZVi Step 4 dc deedh^iZXVb# 8. GdiViZ i]Z he^cYaZ VcY gZeZVi Step 4 dc i]Z gZhid[i]ZXVbh^cVcVaiZgcVi^c\bVccZg# 9. L]Zc Vaa XVbh VgZ hcj\! gZijgc id i]Z [^ghiXVbVcYi^\]iZci]ZXVbXdbea...
Page 27 - Mounting Workpiece
<.%(+&(M)%<ZVg"=ZVYAVi]Z "'*" Mounting Workpiece 1. JhZi]ZX]jX``ZniddeZcdgXadhZi]Z_Vlh Vh cZXZhhVgn VcY edh^i^dc i]Z ldg`e^ZXZ^c dcZ d[ i]Z [djg Xdc[^\jgVi^dch h]dlc ^c Figure 25 # 2. DeZc$XadhZ i]Z _Vlh jci^a i]Zn bV`Z a^\]i XdciVXil^i]i]Zldg`e^ZXZ# 3. GdiViZ i]Z X]jX` Wn ]VcY...
Page 28 - Faceplate
"'+" <.%(+&(M)%<ZVg"=ZVYAVi]Z Figure 30. EgdeZgan]ZaYldg`e^ZXZ[dgd[[hZi bVX]^c^c\ViadlGEB# 7. 6[iZgi]Zldg`e^ZXZ^h]ZaY^ceaVXZ!WVX`i]Z iV^ahidX`VlVnVcYgdiViZi]ZX]jX`Wn]VcY#I]ZXZciZged^cil^aabdkZ^[i]Zldg`e^ZXZ^hdjid[XZciZghZZ Figure 30 # & ' ( ) m Figure 29. ?Vli^\]iZc^c\hZfjZ...
Page 30 - Mounting Center in Tailstock; Mounting Center in Spindle
"'-" <.%(+&(M)%<ZVg"=ZVYAVi]Z Figure 34. >chZgi^c\VYZVYXZciZg^cViV^ahidX`# Figure 33. Ine^XVa[VXZeaViZVcYYZVYXZciZg hZije# Mounting Center in Tailstock 1. ;ZZYi]Zfj^aadjiVWdji&hdi]Vii]ZXZciZg XVcWZ^chZgiZY# 2. >chZgi i]Z XZciZg ^cid i]Z fj^aa deZc^c\ hZZ Figure 34 # L...
Page 35 - Tool Post; Spindle Speed
<.%(+&(M)%<ZVg"=ZVYAVi]Z "((" Tool Post I]Z idda edhi ^cXajYZY l^i] i]Z BdYZa <.%(+ ^hV[djg"lVniddaedhi#I]Ziddaedhi^hbdjciZYdcided[i]ZXdbedjcYha^YZ!VcYVaadlhVbVm^bjbd[[djgiddahidWZadVYZYh^bjaiVcZdjhan# I]Z [djg"lVn idda edhi Vaadlh [dg fj^X` ^cYZm^c\idcZliddah#I]^h^h...
Page 37 - Power Feed
<.%(+&(M)%<ZVg"=ZVYAVi]Z "(*" To engage the power feed: 1. Ijgc i]Z he^cYaZ OFF VcY Vaadl ^i id Xdb" eaZiZanhideWZ[dgZbV`^c\\ZVgX]Vc\Zh# Figure 52. ;ZZYY^gZXi^dcaZkZgedh^i^dch# REV Neutral FWD ;L92;ZZYh IdlVgYHe^cYaZ G:K2;ZZYh 6lVn [gdbHe^cYaZ Power Feed NOTICE Feed rate is...
Page 39 - Change Gears
<.%(+&(M)%<ZVg"=ZVYAVi]Z "(," <.%(+&(M)%<ZVg"=ZVYAVi]Z "(," Thread Settings & Change Gears I]Z BdYZa <.%(+ ^h XVeVWaZ d[ Xjii^c\ bZig^X!^cX]! bdYjaZ! VcY Y^VbZigVa e^iX] i]gZVYh# I]ZX]Vgih cZVg i]Z [ZZY heZZY Xdcigdah h]dl ]dl idXdc[^\jgZi]ZX]Vc\Z\Z...
Page 40 - Threading Controls; Feed Direction Lever; Feed Change Lever
"(-" <.%(+&(M)%<ZVg"=ZVYAVi]Z Threading Controls I]Z ejgedhZ d[ i]^h hZXi^dc ^h id dg^Zci ndj l^i]i]Z Xdcigdah jhZY l^i] i]gZVY^c\ VcY ]dl id jhZi]Zi]gZVY^c\Y^Vadci]^hbVX]^cZ# Feed Direction Lever L]Zc i]Z aVi]Z ^h hZije Vh h]dlc dc i]Z i]gZVY"^c\ X]Vgih! i]Z aZVYhXgZl ^h Z...
Page 42 - SECTION 5: ACCESSORIES; Quick Change Tool Holders
")%" <.%(+&(M)%<ZVg"=ZVYAVi]Z Figure 68. =+%.*9^\^iVaGZVYdji# H6095 —Digital Readout (DRO) I]^h ^h dcZ d[ i]Z [^cZhi 9GDh dc i]Z bVg`ZiidYVn# ;ZVijgZh hZaZXiVWaZ gZhdaji^dc Ydlc id*¥b! VWhdajiZ$^cXgZbZciVa XddgY^cViZ Y^heaVn!VgX [jcXi^dc! gVY^jh$Y^VbZiZg [jcXi^dc! bVhiZggZ[ZgZc...
Page 44 - SECTION 6: MAINTENANCE; Cleaning; Unpainted Cast Iron; Schedule
")'" <.%(+&(M)%<ZVg"=ZVYAVi]Z SECTION 6: MAINTENANCE 8aZVc^c\ i]Z BdYZa <.%(+ ^h gZaVi^kZan ZVhn#9^hXdccZXi i]Z aVi]Z WZ[dgZ XaZVc^c\ ^i# GZbdkZX]^ehVhi]ZnVXXjbjaViZ#KVXjjbZmXZhhbZiVaX]^eh VcY l^eZ d[[ i]Z gZbV^c^c\ XddaVci l^i] VYgn Xadi] l]Zc [^c^h]ZY [dg i]Z YVn# 8]^eh aZ...
Page 45 - Ball Fitting Lubrication; G9036 Ball Fitting Lubrication Chart
<.%(+&(M)%<ZVg"=ZVYAVi]Z ")(" Ball Fitting Lubrication L^eZXaZVcVcYajWg^XViZi]ZWVaa[^ii^c\hl^i]Vc>HD+-dgZfj^kVaZcid^a#Id^chZgii]Zd^a!YZegZhhi]ZWVaal^i]i]Zi^ed[Vcd^aXVcVcYhfj^gidcXZ#8deni]^heV\ZVcYjhZi]Ze]didhVcYX]VgiWZadlVhVlZZ`anX]ZX`"d[[a^hiidbV^ciV^ci]ZgZXdbbZcYZYYV^a...
Page 46 - Oil Reservoirs; Checking Oil; Adding Oil
"))" <.%(+&(M)%<ZVg"=ZVYAVi]Z V-Belt Tension Oil Reservoirs I]ZK"WZaihbjhiWZegdeZganiZch^dcZYidZchjgZegdeZg edlZg igVchb^hh^dc VcY bVX]^cZ [jcX"i^dcVa^in# I]Z K"WZaih ha^\]ian higZiX] l^i] jhZ VcYbjhiWZX]ZX`ZYdcVbdci]anWVh^h# Checking V-Belt Tension 1. 9>H8DCC:8I...
Page 47 - Changing Oil
<.%(+&(M)%<ZVg"=ZVYAVi]Z ")*" Failure to follow lubrication guidelines will lead to rapid deterioration of lathe compo-nents. NOTICE Figure 77. <ZVgWdm[^aaVcYYgV^ceaj\h# <ZVgWdm ;^aaEaj\ <ZVgWdm 9gV^cEaj\ To add oil to the reservoirs: 1. L^eZ i]Z VgZV VgdjcY i]Z [^aa e...
Page 48 - Coolant System; Checking Coolant System; Cleaning Coolant System
")+" <.%(+&(M)%<ZVg"=ZVYAVi]Z Coolant System BIOLOGICAL AND POISON HAZARD! Use the correct personal pro-tection equipment when handling cutting fluid and by follow federal, state, and fluid manufacturer requirements to properly dispose of cutting fluid. 6 hXgZZc `ZZeh aVg\Z hlV...
Page 50 - Operation and Work Results
")-" <.%(+&(M)%<ZVg"=ZVYAVi]Z Hnbeidb Edhh^WaZ8VjhZ Edhh^WaZHdaji^dc :ci^gZbVX]^cZk^WgViZhZmXZhh^kZanjedchiVgijeVcYl]^aZgjcc^c\# &# Ldg`e^ZXZ^hjcWVaVcXZY# '# LdgcdgWgd`Zc\ZVgegZhZci#(# 8]jX`dg[VXZeaViZ]VhWZXdbZjcWVaVcXZY# )# He^cYaZWZVg^c\hVi[Vjai# &# GZ^chiVaa ldg`e^ZX...
Page 52 - Gib Adjustments; Compound Slide Gib; Cross Slide Gib
"*%" <.%(+&(M)%<ZVg"=ZVYAVi]Z I]ZgZ VgZ i]gZZ bV^c \^W VY_jhibZcih [dg i]ZBdYZa <.%(+/ i]Z Xgdhh"ha^YZ \^W! i]Z XdbedjcYha^YZ\^WVcYi]ZhVYYaZ\^W# L]Zc VY_jhi^c\ \^Wh! i]Z \dVa d[ \^W VY_jhibZci^h id gZbdkZ jccZXZhhVgn hadee^cZhh [gdb i]ZbdkZbZci d[ i]Z ha^YZh l^i]dji XVjh...
Page 53 - Saddle Gib; Half Nut Adjustment
<.%(+&(M)%<ZVg"=ZVYAVi]Z "*&" Saddle Gib I]ZhVYYaZ^hhjeea^ZYl^i]VadX`Wdaidci]Z[gdcig^\]i"]VcY h^YZ d[ i]Z ha^YZ hZZ Figure 85 # I]^h WdaiadX`hi]ZhVYYaZ^ceaVXZ[dg^cXgZVhZYg^\^Y^inl]Zc bV`^c\ [VXZ Xjih# 7Z[dgZ bV`^c\ VY_jhi"bZcihidi]ZhVYYaZ\^W!bV`ZhjgZi]Vii]^hWdai^had...
Page 56 - Tailstock Lock
"*)" <.%(+&(M)%<ZVg"=ZVYAVi]Z H^cXZ ^i iV`Zh \gZVi Z[[dgi id ijgc i]Z ^ccZgheVccZg cji! ndj bVn [^cY ^i Y^[[^Xjai id `cdl^[ndj]VkZ\dcZeVhii]ZoZgdZcY"eaVned^cidg cdi# >i ^h ZVh^Zhi id ]VkZ hdbZdcZ lViX]i]Z Y^Va l]^aZ ndj i^\]iZc i]Z ^ccZg heVccZgcji#>[ndji]^c`ndjbVn]Vk...
Page 57 - Gap Removal
<.%(+&(M)%<ZVg"=ZVYAVi]Z "**" Gap Removal 6 hZXi^dc d[ i]Z WZY XVaaZY i]Z \Ve ^h adXViZY_jhi jcYZg i]Z he^cYaZ VcY XVc WZ gZbdkZY [dgijgc^c\aVg\ZY^VbZiZgeVgihdgl]Zcjh^c\VaVg\ZY^VbZiZg[VXZeaViZ# I]Z \Ve ^h ^chiVaaZY! i]Zc \gdjcY! Vi i]Z [VXidgnYjg^c\ aVi]Z VhhZbWan [dg egZX^hZ [...
Page 58 - Brake Pads
"*+" <.%(+&(M)%<ZVg"=ZVYAVi]Z Brake Pads L]Zc i]Z WgV`Z eVYh VgZ ldgc Ydlc id l^i]^c & ¿ - i]^X`i]ZnbjhiWZgZeaVXZY#>[i]ZWgV`ZeVYh XdbeaZiZan lZVg dji! i]Zc bZiVa l^aa \g^cY dcbZiVaVcYi]ZejaaZnbVnWZgj^cZY#L]ZcgZeaVX"^c\ i]Z WgV`Z eVYh! i]Z ^ch^YZ d[ i]Z ejaaZn bjhiWZi...
Page 59 - Electrical Safety Instructions
<.%(+&(M)%<ZVg"=ZVYAVi]Z "*," I]ZhZeV\ZhVgZXjggZciVii]Zi^bZd[eg^ci^c\#=dlZkZg!^ci]Zhe^g^id[^begdkZbZci!lZbVnbV`ZX]Vc\Zhidi]ZZaZXig^XVahnhiZbhd[[jijgZbVX]^cZh#HijYni]^hY^V\gVbXVgZ[jaan#>[ndjcdi^XZY^[[ZgZcXZhWZilZZcndjgbVX]^cZVcYi]ZhZl^g^c\Y^V\gVbh!XVaaIZX]c^XVaHjeedgiVi*,%*)+...
Page 60 - Wiring Overview
"*-" <.%(+&(M)%<ZVg"=ZVYAVi]Z READ ELECTRICAL SAFETY ON PAGE 57! Wiring Overview CD C8 8 Hot Hot Ground 6-15 Plug (As Recommended) 220 VAC ) + + , , & & ' ' ( ( ) ) * + * MAINMOTOR BRAKESWITCH LIGHT PLUG(NOT INCLUDED) ELECTRICALBOX PUMPMOTOR SPINDLESWITCH G
Page 62 - Electrical Box Wiring
"+%" <.%(+&(M)%<ZVg"=ZVYAVi]Z READ ELECTRICAL SAFETY ON PAGE 57! Electrical Box Wiring <gdjcY IdEaj\ IdBV^c Bdidg IdHe^cYaZ Hl^iX] Id7gV`Z Hl^iX] Id AVbe '% '& '' '( (% (& (' (( : '%"'&2''%K '%"''2(-%K '%"'(2))%K (%"(&2&&%K*%K6 ('"...
Page 63 - Electrical Box Photo
<.%(+&(M)%<ZVg"=ZVYAVi]Z "+&" READ ELECTRICAL SAFETY ON PAGE 57! Electrical Box Photo
Page 64 - Electrical Breakdown
"+'" <.%(+&(M)%<ZVg"=ZVYAVi]Z SECTION 8: PARTS Electrical Breakdown 152 152-1 152-2 152-3 152-4 152-5 152-6 138 139 140 122 122-1 122-2 122-3 122-4 122-5 141 142 143 144 145 146 147 148 149 150 151 123 124 125 126 127 127 128 128 129 130 131 132 133 134 135 136 137
Page 65 - Electrical Parts List
<.%(+&(M)%<ZVg"=ZVYAVi]Z "+(" Electrical Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 122 P9036122 MOTOR 138 P9036138 BRAKE SWITCH 122-1 P9036122-1 FAN COVER 139 P9036139 CORD COVER SMALL 122-2 P9036122-2 FAN 140 P9036140 CORD COVER LARGE 122-3 P9036122-3 S CAPACITO...
Page 66 - Bed Breakdown
"+)" <.%(+&(M)%<ZVg"=ZVYAVi]Z Bed Breakdown 2 1 3 4 5 6 7 9 11 13 16 19 22 23 24 25 26 27 28 39 40 52 68 41 51 53 53 54 10 42 43 44 45 46 112 47A 49 51 52 53 54 54A 58 59 61 61A 67 69 70 71
Page 67 - Bed Parts List
<.%(+&(M)%<ZVg"=ZVYAVi]Z "+*" REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P9036001 MOTOR BASE 41 P9036041 PLUG 2 P9036002 PULLEY 42 P9036042 PLUG 3 P9036003 BED 43 P9036043 HEX SHAFT STUD 4 P9036004 GAP 44 P9036044 COVER O/S 5 P9036005 END COVER 45 P9036045 KNURLED THUMB NU...
Page 68 - Stand Breakdown
"++" <.%(+&(M)%<ZVg"=ZVYAVi]Z Stand Breakdown 72 73 74 75 76 77 78 79A 80 81 82A 83 84 85 86 87 88 89 90 91 92 152 153 141 159 161 158 157 160 154 155 156 93 94 95 96 97 98 99 100 101 102 103 104 105 106 108 109 110 111
Page 69 - Stand Parts List
<.%(+&(M)%<ZVg"=ZVYAVi]Z "+," Stand Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 72 PS19M PHLP HD SCR M5-.8 X 6 98 PRP99M ROLL PIN 2 X 12 73 P9036114 ELECTRICAL BOX COVER 99 P9036099 PEDAL ARM 74 P9036114 ELECTRICAL BOX 100 P9036100 CONNECTING SHAFT 75 P9036075 SPLA...
Page 70 - Headstock Case Breakdown
"+-" <.%(+&(M)%<ZVg"=ZVYAVi]Z Headstock Case Breakdown '-, (&+ '%. ((( '*& ')- ((( '*% ',- '&& ()- '%, (). '+. '-& '&( '*, (%( (%( '&+ ((+ '*+ '+) (), (*% ()' ((% (), ((. '.* '&* (%% '++ '-- '&' ('% '.( ((% ()% '.+ '.+ ()& ('. '+* (() ()'...
Page 71 - Headstock Case Parts List
<.%(+&(M)%<ZVg"=ZVYAVi]Z "+." Headstock Case Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 207 P9036207 MAIN CASTING 295 PSS20M SET SCREW M8-1.25 X 8 209 P9036209 SHIFT LEVER 296 PSS16M SET SCREW M8-1.25 X 10 210 P9036210 SHAFT HOUSING 297 PSS14M SET SCREW M8-1.25 X ...
Page 72 - Headstock Gear Train Breakdown
",%" <.%(+&(M)%<ZVg"=ZVYAVi]Z Headstock Gear Train Breakdown (*( (*' (*) (*+ (** ''. ',( '-% ('+ '(' (*, (*. (*- '-+ '(( (%. '%* '(% '*. (&& '(& '.- '%+ ('* (%+ ''- ''+ ''* '(, '(- '(. ((, '-) '%) ',) ')% ('* ')& ((- (') '', (&. '(+ '(* '() (%* C B
Page 73 - Headstock Gear Train Parts List
<.%(+&(M)%<ZVg"=ZVYAVi]Z ",&" Headstock Gear Train Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 204 P9036204 REAR COVER 280 P9036280 OIL SEAL 205 P9036205 PULLEY 284 PSB23M CAP SCREW M4-.7 X 12 206 P9036206 PLUG 286 PSB01M CAP SCREW M6-1 X 16 225 P9036225 GEAR 4...
Page 74 - Headstock Spindle Gears Breakdown
",'" <.%(+&(M)%<ZVg"=ZVYAVi]Z Headstock Spindle Gears Breakdown '%' '%( ',* ')' ('& ('- '), ')+ ')* '-, (%- (%+ (&% ')( ''( '-. '') (', ('% ',, '%- ')) ('' ((* '*) ('( '*( ('( ('' (%' ''' ''& ''% ',. '** (%) (&( (%, '&. '+, '%& ',+ '+, '-* (&, '&...
Page 75 - Headstock Spindle Gears Parts List
<.%(+&(M)%<ZVg"=ZVYAVi]Z ",(" Headstock Spindle Gears Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 201 P9036201 COLLAR 275 P9036275 GASKET 202 P9036202 COLLAR 276 P9036276 GASKET 203 P9036203 REAR COVER 277 P9036277 GASKET 208 P9036208 FRONT COVER 279 P9036279 OIL S...
Page 76 - Gearbox Case Breakdown
",)" <.%(+&(M)%<ZVg"=ZVYAVi]Z Gearbox Case Breakdown )+, )%( )%' )+- )+- )%) )%* )%& ),( )+. ),* )-) )%- )&% )-+ )&( ),% )%. ),% )&& ),. ),% )&) )-% ),' )%+ )%, )&* )%) )-% ),- ),- ),, ),, ),. ),. ),+ ),- )-( )&, ),- ),+ ),. )-( )&. )&- )...
Page 77 - Gearbox Case Parts List
<.%(+&(M)%<ZVg"=ZVYAVi]Z ",*" Gearbox Case Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 401 P9036401 CASTING 467 PS07M PHLP HD SCR M4-.7 X 8 402 P9036402 RIGHT COVER 468 P9036468 OIL SIGHT GLASS 403 P9036403 LEFT COVER 469 PSB66M CAP SCREW M8-1.25 X 65 404 P9036404 ...
Page 78 - Gearbox Gear Train Breakdown
",+" <.%(+&(M)%<ZVg"=ZVYAVi]Z Gearbox Gear Train Breakdown ),& )'& )'' )-, )'( )-- ).' )-& )') ).% )'* )(' ),& )(& ).) )(% )'. ).) )'- ).- )-- )', )'* ).% ),& )(( )() ).% )(* )(, )(- ),& )(. ).% ))% )-, )-. )). ),& ))- )), ))+ )-' ))* )*) )-- )*(...
Page 79 - Gearbox Gear Train Parts List
<.%(+&(M)%<ZVg"=ZVYAVi]Z ",," Gearbox Gear Train Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 421 P9036421 COVER 445 P9036445 GEAR 21T X 3.25 422 P9036422 GASKET 446 P9036446 GEAR 36T X 2.5 423 P9036423 SHAFT 447 P9036447 GASKET 424 P9036424 GEAR 20/30T 2.5M 448 P90...
Page 80 - Gearbox Idler Gears
",-" <.%(+&(M)%<ZVg"=ZVYAVi]Z Gearbox Idler Gears )*- )+' ).+ ).& ).* ).* ).& )*. )+% )+* )., )+& )-, )++ )+) )+( )+' ),& )., )+& REF PART # DESCRIPTION REF PART # DESCRIPTION 458 P9036458 GEAR 100T X 1.25 466 P9036466 COVER 459 P9036459 COLLAR 471 PSB27M CA...
Page 81 - Thread Dial Breakdown
<.%(+&(M)%<ZVg"=ZVYAVi]Z ",." Thread Dial Breakdown *-) *(* *(. *(- *(. *-+ *-. *%+ *%* *.& *+* REF PART # DESCRIPTION REF PART # DESCRIPTION 505 P9036505 THREADING DIAL BODY 565 PSB13M CAP SCREW M8-1.25 X 30 506 P9036506 SPACER 584 P9036584 BALL OILER 8MM 535 P9036535 THRE...
Page 82 - Apron Case Breakdown
"-%" <.%(+&(M)%<ZVg"=ZVYAVi]Z Apron Case Breakdown *&( *,* *'. *)% *%& *-- *+- *+- *'- *-( *,( *+, *,) *-- *%, *,( *-, *+* **& **% *-& *%. **( *%- *,& **, *.+ **' *.- *., *-) *') *'* **( *+) *%( *.+ **- *,& **) *+' *%) **. *(% *+( *&+6 *,.
Page 83 - Apron Case Parts List
<.%(+&(M)%<ZVg"=ZVYAVi]Z "-&" Apron Case Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 501 P9036501 APRON CASTING 559 PK02M KEY 5 X 5 X 40 503 P9036503 BOX 562 PSB26M CAP SCREW M6-1 X 12 504 P9036504 COVER 563 PSB01M CAP SCREW M6-1 X 16 507 P9036507 GIB 564 PSB06...
Page 84 - Apron Gear Train Breakdown
"-'" <.%(+&(M)%<ZVg"=ZVYAVi]Z Apron Gear Train Breakdown *.* *-) *,% *%* *&' *+) *&% *-% *&) *&* *-% *(' *('6 *(& *)) *+. *,- *,' *&- *.' *'( *&, *&& *+% *&+ *+% *() *(( *)' *+. *'' *&. *-' *** *'+ *%' *)( *,, **+ *)&
Page 85 - Apron Gear Train Parts List
<.%(+&(M)%<ZVg"=ZVYAVi]Z "-(" Apron Gear Train Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 502 P9036502 HANDWHEEL 541 P9036541 SCREW 505 P9036505 THREADING DIAL BODY 542 P9036542 SPACER 510 P9036510 INDEX RING 543 P9036543 SPACER 511 P9036511 COVER 544 P9036544 SPA...
Page 86 - Compound Slide Breakdown
"-)" <.%(+&(M)%<ZVg"=ZVYAVi]Z Compound Slide Breakdown +(% +** ++( +&* ++' +&( ++) +%) +** ++. +%* +). +&, ++. +'( +(' ++% ++& +%+ +(' +*, +%( +&- +&. +*( +++ +&+ +(, +&' +'. +&) +(-
Page 87 - Compound Slide Parts List
<.%(+&(M)%<ZVg"=ZVYAVi]Z "-*" Compound Slide Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 603 P9036603 SWIVEL SLIDE 632 P9036632 GIB ADJUSTING SCREW 604 P9036604 TOP SLIDE 637 P9036637 NUT 605 P9036605 COLLAR 638 PSW03-1 KNOB 606 P9036606 GIB 649 PSB02M CAP SCREW M6...
Page 88 - Cross Slide Breakdown
"-+" <.%(+&(M)%<ZVg"=ZVYAVi]Z Cross Slide Breakdown ++) +%' +*- +*+ +'-6 +++ +(+6 +)- +(& ++) +)( +*) +') +(( +(& +%. +&. +%& +'( +%,6 +*% +'+ +)' +)( ++, +)* ++) +(. +'* +() +&% +)+ +*. +)) +*+ +*. +*+ ++) +', +)% +&& +), +%- +), +*' +'% +(*
Page 89 - Cross Slide Parts List
<.%(+&(M)%<ZVg"=ZVYAVi]Z "-," Cross Slide Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 601 P9036601 SADDLE 636A P9036636A BLOCK 10 PITCH V2.07.06 602 P9036602 CROSS SLIDE 639 P9036639 WIPER 607A P9036607A HUB V2.05.05 640 P9036640 WIPER 608 P9036608 STRIP 642 P8101 ...
Page 90 - Tailstock Breakdown
"--" <.%(+&(M)%<ZVg"=ZVYAVi]Z Tailstock Breakdown -'& -'. -&' -&( -&) -(* -(& -%- -(. -)' -%' -)+ -'' -(' -() -&& -'+ -(( -&% -%. -%( -)+ -%& -(* -'( -)+ -%, -&) -(+ -(, -(% -'% -&. -&* -)& -&+ -%) -%* -)% -(-
Page 91 - Tailstock Parts List
<.%(+&(M)%<ZVg"=ZVYAVi]Z "-." Tailstock Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 801 P9036801 CASTING 822 P9036822 INDEXING RING 802 P9036802 FLANGE COVER 823 P90361023 PIVOT BLOCK 803 P9036803 HAND WHEEL 826 P9036556 HANDLE 804 P9036804 CLAMP PLATE 829 PSW03-1 ...
Page 92 - Follow & Steady Rests Breakdown
".%" <.%(+&(M)%<ZVg"=ZVYAVi]Z Follow & Steady Rests Breakdown .%& .%' .%( .%) .%* .%+ .%, .%- .%. .&% .&& .&' .%& .%' .%( .%) .%* .%+ .'& .'- .'. .(% .(& .(( .() .(* .(+ .(, .(- .'% .', .('
Page 93 - Follow & Steady Rests Parts List
<.%(+&(M)%<ZVg"=ZVYAVi]Z ".&" Follow & Steady Rests Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 901 PSW03-1 KNOB 921 P9036921 TOP CASTING 902 PRP64M ROLL PIN 3 X 18 927 P9036927 LOCK KNOB 903 P9036903 BUSHING 928 PN01M HEX NUT M6-1 904 P9036904 SCREW 929 PS...
Page 94 - Accessories Breakdown
".'" <.%(+&(M)%<ZVg"=ZVYAVi]Z Accessories Breakdown 950 951 952 953 954 955 956 957 981-1 981-2 959 960 961 962 963 964 965 966 967 968 971 972 973 974 975 976 977 978 979 980 981 982-1 982 982-2 982-3 982-4 969 970
Page 95 - Accessories Parts List
<.%(+&(M)%<ZVg"=ZVYAVi]Z ".(" Accessories Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 950 P9036950 CHANGE GEAR 120/127T 970 P9036970 TOOLBOX 951 P9036951 CHANGE GEAR 55T 971 PAW02.5M HEX WRENCH 2.5MM 952 P9036952 CHANGE GEAR 52T 972 PAW03M HEX WRENCH 3MM 953 P90369...
Page 96 - Labels Breakdown
".)" <.%(+&(M)%<ZVg"=ZVYAVi]Z 983 984 985 986 987 988 989 990 991 992 993 994 995 996 997 998 999 Labels Breakdown Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on...
Page 99 - WARRANTY AND RETURNS
<.%(+&(M)%<ZVg"=ZVYAVi]Z ".," WARRANTY AND RETURNS <g^ooan >cYjhig^Va! >cX# lVggVcih ZkZgn egdYjXi ^i hZaah [dg V eZg^dY d[ YEAR id i]Z dg^\^cVa ejgX]VhZg [gdbi]Z YViZ d[ ejgX]VhZ# I]^h lVggVcin YdZh cdi Veean id YZ[ZXih YjZ Y^gZXian dg ^cY^gZXian id b^hjhZ! VWjhZ!cZ\a...
Page 100 - n4RUSTED0ROVENANDA'REAT6ALUE
"UY$IRECTAND3AVEWITH'RIZZLY ® n4RUSTED0ROVENANDA'REAT6ALUE /2 s 3%#52%/2$%2).' s /2$%233()00%$7)4().(/523 s %-!),2%30/.3%7)4()./.%(/52 6ISIT/UR7EBSITE4ODAY!ND$ISCOVER 7HY'RIZZLY ® )S4HE)NDUSTRY,EADER #ALL4ODAY&OR! &2%% &ULL#OLOR#ATALOG