Grizzly Industrial G8030 - Manual

We do not recommend the use of extension cordswith 220V equipment. It is much better to arrangethe placement of your equipment and the installedwiring to eliminate the need for extension cords.Should it be necessary to use an extension makesure the cord is rated Hard Service (grade S) orbetter. Refe...

-7- G8030 3 H.P. Overarm Router SECTION 3: INTRODUCTION We are proud to offer the Grizzly Model G8030Overarm Router. The Model G8030 is part of agrowing Grizzly family of fine woodworkingmachinery. When used according to the guide-lines set forth in this manual, you can expectyears of trouble-free, ...

-8- G8030 3 H.P. Overarm Router Unpacking Piece Inventory After all the parts have been removed from the carton, you should have: • Overarm Router Unit• Fence• Hardware Box The G8030 Hardware Box contains: Hardware Qty Brake Handle 1 Spacer Set 18 Draw Bar 1 Draw Nut 1 Spindle Wrench Set 1 Safety Gu...

-9- G8030 3 H.P. Overarm Router Clean Up The unpainted surfaces are coated with a waxy oilto protect them from corrosion during shipment.Remove this protective coating with a solventcleaner or citrus-based degreaser such asGrizzly’s G7895 Degreaser. Avoid chlorine-basedsolvents as they may damage pa...

-10- G8030 3 H.P. Overarm Router SECTION 4: ASSEMBLY Beginning Assembly Most of your Model G8030 Overarm Router hasbeen assembled at the factory, but some partsmust be assembled or installed after delivery. Wehave organized the assembly process into steps.Please follow along in the order presented h...

-11- G8030 3 H.P. Overarm Router Air Tubes/Foot Switch Connection The foot switch controls the direction of verticalspindle travel. Step on the switch and the spindlecomes down. Step off the switch and the spindlerises from the work area. 1. Turn the yellow switch housing upside down. 2. Insert the ...

-12- G8030 3 H.P. Overarm Router The air line control is used to check and control airflow to the chip blower. 1. Turn control on and off to see if pressure exists as shown in Figure 6 . 2 . Adjust flow to most effectively remove chips from the line of sight. Figure 5. Lift and turn cap to adjust ai...

-13- G8030 3 H.P. Overarm Router Figure 8. Installing the router bit. Bit Installation The Model G8030 Overarm Router uses standardrouter bits. 1. Place the proper collet on the spindle. You canuse 1 ⁄ 4 " or 1 ⁄ 2 " size. 2. Install the nut loosely as shown in Figure 7. Figure 7. Installing...

-14- G8030 3 H.P. Overarm Router Bit Tightening The installed router bit must be carefully tight-ened. Two open end wrenches are supplied withthe machine. 1. Place one wrench on the flats of the spindle asshown in Figure 9. 2. Place the second wrench on the collet nut. 3 . Turn until tight. Figure 9...

-15- G8030 3 H.P. Overarm Router Installing the Brake Handle The hand brake serves to stop the spindle whenrepositioning the workpiece. The machine mustbe turned off before you begin applying the braketo the spindle 1. Slide the brake lever into its hole as shown in Figure 11 . 2. Tighten the hex he...

-16- G8030 3 H.P. Overarm Router 3. Tighten the motor mount plate bolts. 4. Check tension. If it is not correct, repeat Steps 1 to 4. Adjusting the Belt SECTION 5: ADJUSTMENTS A slipping belt wastes power, causes controlproblems and wears the belt out prematurely. Youshould be able to deflect the be...

-20- G8030 3 H.P. Overarm Router SECTION 6: OPERATIONS Test Run Guide Pin Installation Pattern and template cuts are made by sliding thework or template against a guide pin, which maybe one of six included with the Model G8030(three pins, two sizes each). 1. Place the guide pin in its hole in the ta...

! -21- G8030 3 H.P. Overarm Router Figure 22. Location of guide pin height lock. Figure 23. “X” equals the diameter of the router bit. Pattern Routing The overarm pin router truly excels in the area ofpattern routing. The basic set-up consists of aguide pin and router bit that have the same diam-ete...

-23- G8030 3 H.P. Overarm Router Dust Control The overarm router produces a significant amountof wood dust. Although it does not have a dedi-cated dust collection port, we recommend using auniversal dust collector attachment such as theGrizzly G2754. Designed to hold a suction inlet asclose to the c...

-24- G8030 3 H.P. Overarm Router SECTION 7: MAINTENANCE Regular periodic maintenance on your ModelG8030 Overarm Router will ensure its optimumperformance. Make a habit of inspecting youroverarm router each time you use it. Check for thefollowing conditions and repair or replace whennecessary. 1. Loo...

-27- G8030 3 H.P. Overarm Router Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MACHINE DATA SHEET Design Type ...................................................................................................... Floor Model Overall Dimensions: Table .......

-32- G8030 3 H.P. Overarm Router Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,negligence, accidents, repairs or alterations or l...

-33- G8030 3 H.P. Overarm Router CUT ALONG DOTTED LINE 10. Which benchtop tools do you own? Check all that apply. ___1" x 42" Belt Sander ___6" - 8" Grinder ___5" - 8" Drill Press ___Mini Lathe ___8" Table Saw ___10" - 12" Thickness Planer ___8" - 10" Band...