Page 3 - Table of Contents
Table of Contents INTRODUCTION ............................................... 2 BVcjVa6XXjgVXn########################################### '8dciVXi>c[d#################################################### ';jcXi^dcVaDkZgk^Zl###################################### '>YZci^[^XVi^dc#################...
Page 4 - INTRODUCTION; Contact Info
"'" <)-&)=daadl8]^hZaBdgi^h^c\BVX]^cZ INTRODUCTION LZ hiVcY WZ]^cY djg bVX]^cZh# >[ ndj ]VkZ VcnhZgk^XZfjZhi^dch!eVgihgZfjZhihdg\ZcZgVafjZh"i^dchVWdjii]ZbVX]^cZ!eaZVhZXVaadglg^iZjhVii]ZadXVi^dca^hiZYWZadl# <g^ooan>cYjhig^Va!>cX# &'%(AnXdb^c\BVaa8^gXaZ BjcXn!E6&...
Page 5 - Identification
<)-&)=daadl8]^hZaBdgi^h^c\BVX]^cZ "(" Identification G^\]iH^YZ AZ[iH^YZ 6 7 D B C F G E 8 @ A ? > < ; = : I H 9 Figure 1. BdYZa<)-&)^YZci^[^XVi^dc# A. DeZgVi^c\=VcYaZ B. 9Zei]Hide C. Bdidg D. 8]jX` E. IVWaZl$;ZcXZ F. @cZZ G. ;addgBdjci^c\AdXVi^dch'd[) H. Adc\^ijY^cVaIVWaZ...
Page 6 - MODEL G4814 INDUSTRIAL HOLLOW CHISEL MORTISING; Machine Data Sheet
")" <)-&)=daadl8]^hZaBdgi^h^c\BVX]^cZ MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G4814 INDUSTRIAL HOLLOW CHISEL MORTISING MACHINE Product Dimensions: Weight...........................................................
Page 8 - Safety Instructions for Machinery
"+" <)-&)=daadl8]^hZaBdgi^h^c\BVX]^cZ Safety Instructions for Machinery !,7!93 53% (%!2).' 02/4%#4)/. 7(%. /0%2!4).' -!#().%29 BVX]^cZgn cd^hZ XVc XVjhZ eZgbVcZci]ZVg^c\adhh# 7%!2 02/0%2 !00!2%, 9D CDI lZVgaddhZXadi]^c\!\adkZh!cZX`i^Zh!g^c\h!dg _ZlZagn i]Vi XVc XViX] ^c bdk^c\ eVgih#L...
Page 11 - SECTION 2: CIRCUIT REQUIREMENTS; Full Load Amperage Draw; Operation; Extension Cords
<)-&)=daadl8]^hZaBdgi^h^c\BVX]^cZ "." SECTION 2: CIRCUIT REQUIREMENTS Full Load Amperage Draw 6be9gVl############################################# &'6beh Power Supply Circuit Requirements Ndj BJHI XdccZXi ndjg bVX]^cZ id V \gdjcYZYX^gXj^ii]Vi^hgViZY[dgi]ZVbeZgV\Z\^kZcWZadl#CZkZggZ...
Page 12 - Setup Safety; Items Needed for; Unpacking
"&%" <)-&)=daadl8]^hZaBdgi^h^c\BVX]^cZ Wear safety glasses dur-ing the entire setup pro-cess! This machine presents serious injury hazards to untrained users. Read through this entire manu-al to become familiar with the controls and opera-tions before starting the machine! Setup S...
Page 13 - Inventory; Clean Up
<)-&)=daadl8]^hZaBdgi^h^c\BVX]^cZ "&&" Inventory I]Z[daadl^c\^hVYZhXg^ei^dcd[i]ZbV^cXdbed"cZcihh]^eeZYl^i]ndjgbVX]^cZ#AVni]ZXdbed"cZcihdjiid^ckZcidgni]Zb# Note: If you can't find an item on this list, check the mounting location on the machine or examine the packaging ...
Page 14 - Floor Load; Placement Location; Site Considerations
"&'" <)-&)=daadl8]^hZaBdgi^h^c\BVX]^cZ Floor Load GZ[Zg id i]Z Machine Data Sheet [dg i]Z lZ^\]i VcY [ddieg^ci heZX^[^XVi^dch d[ ndjg bVX]^cZ#HdbZ gZh^YZci^Va [addgh bVn gZfj^gZ VYY^i^dcVagZ^c[dgXZbZci id hjeedgi Wdi] i]Z bVX]^cZ VcYdeZgVidg# Placement Location 8dch^YZg Zm^hi^c\ V...
Page 15 - Bolting to Concrete Floors; Mounting to Floor; Using Machine Mounts; NOTICE
<)-&)=daadl8]^hZaBdgi^h^c\BVX]^cZ "&(" 3. JcWdaii]ZbVX]^cZ[gdbi]Zh]^ee^c\eVaaZi# 4. L^i] Vhh^hiVcXZ id hiZVYn i]Z adVY VcY bV`Z hjgZ i]Z higVe YdZh cdi ha^e! gV^hZ i]ZbVX]^cZ _jhi Zcdj\] id XaZVg i]Z h]^ee^c\eVaaZiVcYVcn[addgdWhiVXaZh!i]ZceaVXZ^i^ci]ZegZeVgZYadXVi^dc# 5. 6h ndj bd...
Page 16 - Assembly
"&)" <)-&)=daadl8]^hZaBdgi^h^c\BVX]^cZ Assembly To assemble your mortising machine: 1. GZbdkZ i]Z ]Zm Wdai VcY [aVi lVh]Zg hZXjg" ^c\ i]Z deZgVi^c\ ]VcYaZ id i]Z e^kdi VmaZ!i]ZcgZbdkZi]Z]VcYaZhZZ Figure 9 # 4. GZbdkZi]Z]VcYaZ[gdbi]ZgZVgd[i]ZXgdhh ha^YZ WVaa ]VcYaZ! i]Zc gZ"...
Page 17 - Test Run; Recommended
<)-&)=daadl8]^hZaBdgi^h^c\BVX]^cZ "&*" Test Run DcXZ i]Z VhhZbWan ^h XdbeaZiZ! iZhi gjc ndjgbVX]^cZ id bV`Z hjgZ ^i gjch egdeZgan VcY i]Zbdidg^hijgc^c\^ci]ZXdggZXiY^gZXi^dc# >[! Yjg^c\ i]Z iZhi gjc! ndj XVccdi ZVh^an adXViZi]Z hdjgXZ d[ Vc jcjhjVa cd^hZ dg k^WgVi^dc! hidejh^c\ ...
Page 18 - SECTION 4: OPERATIONS; Operation Safety
"&+" <)-&)=daadl8]^hZaBdgi^h^c\BVX]^cZ SECTION 4: OPERATIONS Damage to your eyes and lungs could result from using this machine without proper pro-tective gear. Always wear safety glasses /face shield and a respirator when operating this machine. NOTICE If you have never used this...
Page 19 - Bit; Installing Mortising Chisel and Bit
<)-&)=daadl8]^hZaBdgi^h^c\BVX]^cZ "&," Mortising Chisel & Bit Mortising chisels and bits are very sharp and can quickly pierce your fingers or hands. Always wear heavy leather gloves when handling these tools. Bdgi^h^c\X]^hZahVcYW^ihVgZValVnhegdk^YZYVhVbViX]ZYhZihdi]Vii]ZW^i^h...
Page 20 - TIP
"&-" <)-&)=daadl8]^hZaBdgi^h^c\BVX]^cZ 5. Ijgci]ZX]^hZahdi]Vii]ZX]^eedgi^h[VX^c\ Z^i]Zg aZ[i dg g^\]i VcY VlVn [gdb i]Z deZgV"idg# Note: As the auger bit brings the chips up through the center of the chisel, they will be expelled through the chip port. Facing the port either l...
Page 21 - Removing Mortising Chisel and Bit; Adjusting Depth
<)-&)=daadl8]^hZaBdgi^h^c\BVX]^cZ "&." Figure 18. 6j\ZgW^iVcYX]^hZaXdggZXian ^chiVaaZY# Removing Mortising Chisel and Bit 1. 9>H8DCC:8IB68=>C:;GDBEDL:G 2. 6aadl i]Z X]^hZa VcY W^i id Xdda! i]Zc! l^i] ]ZVkn aZVi]Zg \adkZh! hjeedgi i]Z Vj\Zg W^iVcY jhZ i]Z X]jX` `Zn id addhZc ...
Page 24 - Table Controls
"''" <)-&)=daadl8]^hZaBdgi^h^c\BVX]^cZ Table Controls Table Travel Adc\^ijY^cVaM"6m^h###################################### &-8gdhhN"6m^h################################################### *KZgi^XVaO"6m^h############################################## &' I]Z ldg` iV...
Page 25 - Table Tilt; Tilting the Table
<)-&)=daadl8]^hZaBdgi^h^c\BVX]^cZ "'(" Table Tilt I]Z iVWaZ XVc WZ i^aiZY (% id i]Z aZ[i dg g^\]i#Jh^c\i]^h[ZVijgZVcYViVWaZ_^\!ndjXVcbV`ZVbdgi^hZd[kVg^djhVc\aZh# Tilting the Table Tools Needed Qty LgZcX]&.bb################################################### & 1. 9>H8DCC:8...
Page 26 - Mortising Operation
"')" <)-&)=daadl8]^hZaBdgi^h^c\BVX]^cZ Mortising Operation 6egdeZgbdgi^hZVcYiZcdc^hdcZd[i]Zhigdc\ZhibZi]dYh d[ _d^c^c\ ild e^ZXZh d[ lddY# 6ai]dj\]i]ZBdYZa<)-&)bV`Zhi]ZegdXZhhd[bdgi^h^c\ZVhn VcY Z[[^X^Zci! i]ZgZ VgZ di]Zg Xdch^YZgVi^dchl]ZcbV`^c\V\ddYbdgi^hZVcYiZcdc_d^ci!hjX]Vh...
Page 27 - SECTION 5: ACCESSORIES
<)-&)=daadl8]^hZaBdgi^h^c\BVX]^cZ "'*" SECTION 5: ACCESSORIES 688:HHDG>:H Premium Mortising Chisels and BitsT10016 — 1 ⁄ 4 " T10017— 5 ⁄ 16 " T10018 — 3 ⁄ 8 " T10019 — 1 ⁄ 2 " T10020 — 5 ⁄ 8 " T10021— 3 ⁄ 4 " T10022—1" I]ZhZ EgZb^jb Bdgi^h^c\ 8]^hZah VcY...
Page 29 - SECTION 6: MAINTENANCE; Schedule
<)-&)=daadl8]^hZaBdgi^h^c\BVX]^cZ "'," SECTION 6: MAINTENANCE Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious person-al injury. ;dg dei^bjb eZg[dgbVcXZ [gdb ndjg bVX]^cZ![daadli]^hbV^ciZcVcXZhX]ZYjaZVcYgZ[ZgidVcnheZX^[^X^c...
Page 30 - Lubrication; Dovetail Ways
"'-" <)-&)=daadl8]^hZaBdgi^h^c\BVX]^cZ Lubrication Ndjgbdgi^h^c\bVX]^cZ]VhcjbZgdjhbZiVaha^Y"^c\hjg[VXZhi]VigZfj^gZegdeZgajWg^XVi^dcid]ZaeZchjgZhbddi]VcYadc\"aVhi^c\deZgVi^dc# Di]Zg i]Vc ajWg^XVi^dc ed^cih XdkZgZY ^c i]^h hZX"i^dc! Vaa di]Zg WZVg^c\h VgZ ^ciZgcVaan ajWg^XVi...
Page 32 - Troubleshooting
"(%" <)-&)=daadl8]^hZaBdgi^h^c\BVX]^cZ GZk^Zli]ZigdjWaZh]ddi^c\VcYegdXZYjgZh^ci]^hhZXi^dcid[^mdgVY_jhindjgbVX]^cZ^[VegdWaZbYZkZa"deh#>[ndjcZZYgZeaVXZbZcieVgihdgndjVgZjchjgZd[ndjggZeV^gh`^aah!i]Zc[ZZa[gZZidXVaadjgIZX]c^XVaHjeedgiVi*,%*)+".++(# SECTION 7: SERVICE Troubleshoot...
Page 34 - Adjusting Gibs; Adjusting Head Gib
"('" <)-&)=daadl8]^hZaBdgi^h^c\BVX]^cZ Adjusting Gibs :VX] ha^Y^c\ hjg[VXZ [dg i]Z ]ZVY! iVWaZ! Xgdhhha^YZ!VcY`cZZ]VhV[aVie^ZXZd[bZiVadg\^Wi]Vi^hhVcYl^X]ZYWZilZZci]ZhiVi^dcVgnVcYbdk^c\hjg[VXZh# <^Wh Xdcigda i]Z VXXjgVXn d[ i]Z ]ZVY VcY iVWaZbdkZbZcih Vadc\ i]Z YdkZiV^a lVnh# I^\]i ...
Page 36 - Wiring Safety Instructions
"()" <)-&)=daadl8]^hZaBdgi^h^c\BVX]^cZ I]ZhZeV\ZhVgZXjggZciVii]Zi^bZd[eg^ci^c\#=dlZkZg!^ci]Zhe^g^id[^begdkZbZci!lZbVnbV`ZX]Vc\"Zhidi]ZZaZXig^XVahnhiZbhd[[jijgZbVX]^cZh#HijYni]^hhZXi^dcXVgZ[jaan#>[i]ZgZVgZY^[[ZgZcXZhWZilZZcndjg bVX]^cZ VcY l]Vi ^h h]dlc ^c i]^h hZXi^dc! XVaa IZX...
Page 37 - Wiring Diagram
<)-&)=daadl8]^hZaBdgi^h^c\BVX]^cZ "(*" READ ELECTRICAL SAFETY ON PAGE 34! Wiring Diagram 'I& +I( ., )I' &A& *A( &(CD &)CD (A' .* .+ - * +#* "CD" "C8" 6' 6& G:H:I .- Tend THR12 Tend TC11 220V 220 VAC 3-Phase 15-15 Plug (As Recommended) I &% G...
Page 38 - Parts Diagram
"(+" <)-&)=daadl8]^hZaBdgi^h^c\BVX]^cZ Parts Diagram & ' (& ) * + , - . &% && &' &( &) &* &+ &, &- &. '% '& '' '( ') '* '+ ', '- '. (% (& (' (( () (* (+ (, (- (. )% )& )' )( )) )* )+ ), )- ). *% *& *' *( *) ** *+ *, *...
Page 39 - Parts List
<)-&)=daadl8]^hZaBdgi^h^c\BVX]^cZ "(," Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P4814001 CHUCK KEY 55 P4814055 LEADSCREW NUT 2 P4814002 CHISEL HOUSING LOCK LEVER 56 P4814056 VERTICAL HANDWHEEL 3 P4814003 STRAIN RELIEF 57 P4814057 UPPER VERTICAL LEADSCREW 4 P4814004 C...
Page 40 - Label Placement
"(-" <)-&)=daadl8]^hZaBdgi^h^c\BVX]^cZ '%& '%' '%( '%) '%* '%+ '%, '%- DcbdidgVcY h^YZd[hl^iX] Label Placement Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the ma...
Page 43 - WARRANTY AND RETURNS
WARRANTY AND RETURNS <g^ooan >cYjhig^Va! >cX# lVggVcih ZkZgn egdYjXi ^i hZaah [dg V eZg^dY d[ YEAR id i]Z dg^\^cVa ejgX]VhZg [gdbi]Z YViZ d[ ejgX]VhZ# I]^h lVggVcin YdZh cdi Veean id YZ[ZXih YjZ Y^gZXian dg ^cY^gZXian id b^hjhZ! VWjhZ!cZ\a^\ZcXZ!VXX^YZcih!gZeV^ghdgVaiZgVi^dchdgaVX`d[bV^ciZc...
Page 44 - n4RUSTED0ROVENANDA'REAT6ALUE
"UY$IRECTAND3AVEWITH'RIZZLY ® n4RUSTED0ROVENANDA'REAT6ALUE /2 s 3%#52%/2$%2).' s /2$%233()00%$7)4().(/523 s %-!),2%30/.3%7)4()./.%(/52 6ISIT/UR7EBSITE4ODAY!ND$ISCOVER 7HY'RIZZLY ® )S4HE)NDUSTRY,EADER #ALL4ODAY&OR! &2%% &ULL#OLOR#ATALOG
