Grizzly Industrial G1021x - Manual

-6- G1021X 15" Extreme Series Planer Figure 1. G1021X Identification. A. Table Lock Knob B. Bed Rollers C. Return Rollers D. Table Adjustment Handwheel E. Feed Rate Control Lever F. Table Height Scale G. Magnetic Switch H. Lifting Bars Identification A B C D E F G H

G1021X 15" Extreme Series Planer -7- 4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can cause permanent hearing damage. 5. WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, or jewelry which may get caught in moving parts. Wear protective hair c...

G1021X 15" Extreme Series Planer -9- 8. CUTTING LIMITATIONS. The planer may kick out a workpiece at the operator or be damaged if pushed beyond these limits:• Maximum Depth of Cut .................. 1 ⁄ 8 " • Minimum Board Length .................6 1 ⁄ 2 " • Minimum Board Thickness ........

-10- G1021X 15" Extreme Series Planer Serious personal injury could occur if you connect the machine to the power source before you have completed the set up pro- cess. DO NOT connect the machine to the power source until instructed to do so. 220V Single-Phase Grounding In the event of an electr...

G1021X 15" Extreme Series Planer -11- Wear safety glasses dur- ing the entire set up pro- cess! This machine presents serious injury hazards to untrained users. Read through this entire manu- al to become familiar with the controls and opera- tions before starting the machine! Set Up Safety SECT...

-12- G1021X 15" Extreme Series Planer Inventory After all the parts have been removed from the two boxes, you should have the following items: Box 1: (Figure 3) Qty A. Planer Unit (not shown) .............................. 1 B. Extension Tables ........................................ 2 C. Dust ...

G1021X 15" Extreme Series Planer -13- Floor Load Refer to the Machine Data Sheet for the weight and footprint specifications of your machine. Some floors may require additional reinforcement to support both the machine and operator. Working Clearances Consider existing and anticipated needs, siz...

-16- G1021X 15" Extreme Series Planer To perform a test run: 1. Read the entire instruction manual, and make sure oil is in the gearbox. 2. Make sure all tools and foreign objects have been removed from the machine. 3. Put on safety glasses, and secure loose clothes or long hair. 4. Connect the ...

G1021X 15" Extreme Series Planer -17- Damage to your eyes, lungs, and ears could result from using this machine without proper protective gear. Always wear safety glasses, a respirator, and hearing protection when operating this machine. Loose hair and cloth- ing could get caught in machinery an...

-18- G1021X 15" Extreme Series Planer Operation Tips • Inspect lumber for defects, warping, cup-ping, twisting, and for foreign objects (nails, staples, imbedded gravel, etc,). If you have any question about the quality of your lum-ber, do not use it. Remember, wood stacked on a concrete floor c...

G1021X 15" Extreme Series Planer -19- To adjust the bed rollers: 1. Lower the table to give yourself at least 4" of working room below the cutterhead. 2. Loosen the locking set screws ( Figure 12 ) above the roller adjusters (4 total). 3. Raise or lower the rollers by rotating the adjusters ...

-20- G1021X 15" Extreme Series Planer G1738—Rotacator™ Precision Planer Tool The Rotacator is a dial indicator on a magnetic base and is designed for quickly and accurately setting the critical tolerances needed when adjust-ing any planer, so that nasty surprises such as non-parallel and chatter...

-22- G1021X 15" Extreme Series Planer Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious person- al injury. Vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth—this ensures moisture from wood dust does...

G1021X 15" Extreme Series Planer -23- The Model G1021X features factory-sealed bear-ings. Should a bearing fail, your planer will prob-ably develop a noticeable rumble/vibration, which will increase when the machine is put under load. Bearings are standard sizes and can be replaced through Grizz...

G1021X 15" Extreme Series Planer -25- Tools Needed: Qty Phillips Screwdriver #2 ...................................... 1Wrench or Socket 12mm ................................... 1 The chain drive transfers movement from the handwheel to elevate the table. The chain drive can be adjusted to remov...

G1021X 15" Extreme Series Planer -27- Rollers & Chip Breaker Heights Distance Below Cutter Edge at BDC* Infeed Roller .............................................. 0.040"Chip Breaker ............................................. 0.040"Outfeed Roller ....................................

G1021X 15" Extreme Series Planer -29- 7. Lock the table height in place, as the wood blocks will now be your reference points for the rest of the adjustments. 8. Loosen the feed roller adjustment screws ( Figure 30 ) and turn the adjustment bolts on each end to raise the feed roller above the wo...

-32- G1021X 15" Extreme Series Planer Troubleshooting Guide Symptom Possible Cause Possible Solution Motor will not start. 1. Thermal overload relay inside mag- netic switch has tripped. 2. Low voltage.3. Open circuit in motor or loose connec- tions. 1. Press the RESET button on the thermal over...

-34- G1021X 15" Extreme Series Planer Electrical Components Figure 38 . Magnetic Switch. Figure 39. Motor Junction Box.

G1021X 15" Extreme Series Planer -35- ������ ��� ��� ��� ���� ��� ��� ��� ���� �� �� �� �� �� � � ��� ����� ��������� �� �� �� �� �� ��� ��� ��� ����������� ��������� � � �� ������ ������ ���������������������� ������ ����� ��������� ������ ������ ��� ��������� ����� ������ �� �� �� �� �� �� �� ...

-36- G1021X 15" Extreme Series Planer �� �� � �� � � �� �� � �� �� � �� � �� � �� �� �� � �� � �� �� �� � �� �� �� �� �� �� �� �� �� � �� � �� �� � �� �� � �� � �� � �� � �� � �� � �� � �� � �� � �� � �� � �� � �� � �� � �� � �� � �� � �� ��� � �� � � � � �� �� � � � �� �� � �� �� �� �� �� �� ��...

G1021X 15" Extreme Series Planer -37- 49 144 69 70 144 143 83 82A 82 143 52 53 190 70 80 43 78 78 79 145 145 80 146 44 45 63 44 51 46 45 64 36 55 65 73 57 66 75 76 67 55 68-2 68-1 77 79 146 43 43 48 80 62 76 75 57 73 55 63 62 44 212 36 73 68 57 75 76 50 213 214 215 Table and Base Breakdown

-38- G1021X 15" Extreme Series Planer � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � Internal Gearbox Breakdown

G1021X 15" Extreme Series Planer -39- � � � � � � � � � � � � � � � � � � � � � � ���� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � External Gearbox Breakdown

-40- G1021X 15" Extreme Series Planer �� � �� � �� �� � �� �� �� �� �� � � � �� �� � �� �� �� � �� � �� ���� ���� ���� ���� �� � �� � �� � �� � �� � �� � �� � �� � �� � ���� ���� ���� ���� ���� ���� ���� Stand and Motor Breakdown

G1021X 15" Extreme Series Planer -41- Label Placement 230 226 231 229 227 241 228 235 236 234 232 225 233 Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label ...

-42- G1021X 15" Extreme Series Planer REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P1033084 PULLEY COVER 40-4 P1021X40-4 SWITCH COVER (FRONT) 2 PFB01M FLANGE BOLT M6-1 X 12 41 P1021Z041 MOUNTING SHAFT 3 PVM59 V-BELT M-59 3L590 42 P1021Z042 SWITCH MOUNT BRACKET 4 PB07M HEX BOLT M8-1.25 X 25 43...

-46- G1021X 15" Extreme Series Planer Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or altera...