Page 3 - Table of Contents
Table of Contents INTRODUCTION ............................................... 2 BVcjVa6XXjgVXn########################################### '8dciVXi>c[d#################################################### '8jii^c\DkZgk^Zl############################################ '>YZci^[^XVi^dc##############...
Page 4 - INTRODUCTION; Manual Accuracy
"'" BdYZa<%,(+$<%,(,B[\#H^cXZ*$&' INTRODUCTION LZ VgZ egdjY id d[[Zg i]^h bVcjVa l^i] ndjg cZlbVX]^cZ LZkZ bVYZ ZkZgn Z[[dgi id WZ ZmVXil^i] i]Z ^chigjXi^dch! heZX^[^XVi^dch! YgVl^c\h!VcY e]did\gVe]h d[ i]Z bVX]^cZ lZ jhZY l]Zclg^i^c\ i]^h bVcjVa# =dlZkZg! hdbZi^bZh lZ hi^aabV`ZVcd...
Page 5 - Identification
BdYZa<%,(+$<%,(,B[\#H^cXZ*$&' "(" Identification To reduce the risk of serious injury when using this machine, read and understand this entire manual before beginning any operations. A. 7VcYhVl8dcigdaEVcZa B. 7aVYZHeZZY9^\^iVaGZVYdji C. JeeZg<j^YZEdhi7aVYZ<j^YZ6hhZbWan D. Ldg...
Page 6 - Basic Controls
")" BdYZa<%,(+$<%,(,B[\#H^cXZ*$&' Locking the bandsaw power switch DOES NOT disable the welding station functions. The machine must be disconnected from power to prevent the use of the welding sta-tion. Basic Controls JhZ Figures 1–3 VcY i]Z YZhXg^ei^dch WZadl id WZXdbZ [Vb^a^Vg l^...
Page 10 - NOTICE; Safety Instructions for Machinery
"-" BdYZa<%,(+$<%,(,B[\#H^cXZ*$&' For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the lev...
Page 12 - Additional Safety for
"&%" BdYZa<%,(+$<%,(,B[\#H^cXZ*$&' BLADE CONDITION. 9d cdi deZgViZ l^i] Yjaa! XgVX`ZY dg WVYan ldgc WaVYZ i]Vi XVc WgZV` Yjg"^c\deZgVi^dcdgYZXgZVhZi]ZeZg[dgbVcXZd[i]ZWVcYhVl# >cheZXi WaVYZh [dg XgVX`h VcY b^hh^c\iZZi]WZ[dgZZVX]jhZ# BLADE REPLACEMENT. LZVg\adkZhidegdiZXi ...
Page 13 - SECTION 2: POWER SUPPLY; Availability
BdYZa<%,(+$<%,(,B[\#H^cXZ*$&' "&&" SECTION 2: POWER SUPPLY Availability 7Z[dgZ ^chiVaa^c\ i]Z bVX]^cZ! Xdch^YZg i]Z VkV^a"VW^a^inVcYegdm^b^ind[i]ZgZfj^gZYedlZghjeeanX^gXj^i# >[ Vc Zm^hi^c\ X^gXj^i YdZh cdi bZZi i]ZgZfj^gZbZcih[dgi]^hbVX]^cZ!VcZlX^gXj^ibjhiWZ ^chiVaaZ...
Page 15 - Power Cord Installation
BdYZa<%,(+$<%,(,B[\#H^cXZ*$&' "&(" Power Cord Installation I]ZedlZgXdgYjhZYdci]^hWVcYhVlbjhibZZii]Z X^gXj^i gZfj^gZbZcih egdk^YZY dc Page 11 ! jcaZhh di]Zgl^hZ YZZbZY VXXZeiVWaZ Wn Veea^"XVWaZZaZXig^XVaXdYZh# Id b^c^b^oZ i]Z g^h` d[ ZaZXigdXji^dc! [^gZ! dgZfj^ebZci YVbV\Z! ...
Page 16 - Unpacking; Needed for Setup
"&)" BdYZa<%,(+$<%,(,B[\#H^cXZ*$&' SECTION 3: SETUP Ndjg bVX]^cZ lVh XVgZ[jaan eVX`V\ZY [dg hV[ZigVchedgiVi^dc# GZbdkZ i]Z eVX`V\^c\ bViZg^Vah[gdb VgdjcY ndjg bVX]^cZ VcY ^cheZXi ^i# >[ ndjY^hXdkZgVcnYVbV\Z! please call us immediately at (570) 546-9663 for advice. HVkZ i]Z X...
Page 17 - Inventory; Cleanup
BdYZa<%,(+$<%,(,B[\#H^cXZ*$&' "&*" NOTICE If you cannot find an item on this list, care-fully check the machine and the packaging materials. Some of these items may be pre-installed for shipping or become misplaced during unpacking. Inventory I]Z[daadl^c\^hVYZhXg^ei^dcd[i]ZbV^c...
Page 18 - Site Considerations; Weight Load; Space Allocation; Physical Environment
"&+" BdYZa<%,(+$<%,(,B[\#H^cXZ*$&' Site Considerations Figure 9. B^c^bjbldg`^c\XaZVgVcXZh# 6 7 Front Weight Load GZ[Zg id i]Z Machine Data Sheet [dg i]Z lZ^\]i d[ndjgbVX]^cZ#BV`ZhjgZi]Vii]Zhjg[VXZjedcl]^X] i]Z bVX]^cZ ^h eaVXZY l^aa WZVg i]Z lZ^\]id[i]ZbVX]^cZ!VYY^i^dcVaZfj^ebZ...
Page 19 - Mounting; Using Machine Mounts; Bolting to Concrete Floors
BdYZa<%,(+$<%,(,B[\#H^cXZ*$&' "&," I]Z WVcYhVl ]Vh [djg [addg bdjci^c\ WgVX`Zihi]ViVXXZei * ¿ - [VhiZcZghhZZ Figure 10 # Mounting Figure 12 #BVX]^cZbdjciZmVbeaZ# Using Machine Mounts Jh^c\ bVX]^cZ bdjcih! h]dlc ^c Figure 12 ! \^kZh i]Z VYkVciV\Z d[ [Vhi aZkZa^c\ VcY k^WgVi^dcgZ...
Page 20 - Assembly
"&-" BdYZa<%,(+$<%,(,B[\#H^cXZ*$&' Lifting & Placing This is a heavy machine. Serious personal injury may occur if safe moving methods are not used. To be safe, get assistance and use powered lifting equip-ment to move the ship -ping crate and remove the machine from the cr...
Page 21 - Tensioning Blade; Tracking Blade
BdYZa<%,(+$<%,(,B[\#H^cXZ*$&' "&." Tensioning & Tracking Blade 7aVYZ iZch^dc Y^gZXian V[[ZXih WaVYZ igVX`^c\ hd ^i^h^bedgiVciidVY_jhii]Zbid\Zi]Zg# Tensioning Blade EgdeZg WaVYZ iZch^dc bVm^b^oZh i]Z a^[Z d[ i]ZWaVYZ VcY WVcYhVl XdbedcZcih! ^begdkZh Xji"i^c\eZg[dgbVcXZ!V...
Page 24 - Blade Support Adjustment; Blade Guide Adjustments
"''" BdYZa<%,(+$<%,(,B[\#H^cXZ*$&' Blade Support Adjustment I]ZWaVYZhjeedgi^hVgdjcYgdYi]Vi^hedh^i^dcZY%#%&+ WZ]^cY i]Z WaVYZ id hjeedgi ^i l]^aZ Xji"i^c\# Tool Needed Qty =ZmLgZcX](bb############################################### &;ZZaZg<Vj\Z%#%&+###############...
Page 25 - Power Connection; Connecting Power; Disconnecting Power
BdYZa<%,(+$<%,(,B[\#H^cXZ*$&' "'(" 5. AddhZc i]Z WaVYZ \j^YZ VY_jhibZci XVe hXgZlhhZZ Figure 25 # 6. EaVXZ i]Z [ZZaZg \Vj\Z WZilZZc i]Z WaVYZ \j^YZVcYi]ZWaVYZ# Note: If you use the dollar bill, fold it in half and place it over the blade, as shown in Figure 26 . 7. 6Y_jhi i]Z WaVYZ...
Page 26 - Test Run
"')" BdYZa<%,(+$<%,(,B[\#H^cXZ*$&' Test Run DcXZ i]Z VhhZbWan ^h XdbeaZiZ! iZhi gjc ndjgbVX]^cZ id bV`Z hjgZ ^i gjch egdeZgan VcY ^hgZVYn [dg gZ\jaVg deZgVi^dc#I]Z iZhi gjc Xdch^hihd[kZg^[n^c\i]Z[daadl^c\/&I]ZbdidgedlZghjeVcYgjchXdggZXianVcY'i]ZHIDEWjiidchV[Zin[ZVijgZldg`hXdggZ...
Page 28 - SECTION 4: OPERATIONS; Operation Overview; ELECTROCUTION HAZARD
"'+" BdYZa<%,(+$<%,(,B[\#H^cXZ*$&' SECTION 4: OPERATIONS Operation Overview I]ZejgedhZd[i]^hdkZgk^Zl^hidegdk^YZi]Zcdk"^XZ bVX]^cZ deZgVidg l^i] V WVh^X jcYZghiVcY^c\d[ ]dl i]Z bVX]^cZ ^h jhZY Yjg^c\ deZgVi^dc! hdi]ZbVX]^cZXdcigdah$XdbedcZcihY^hXjhhZYaViZg^ci]^hbVcjVaVgZZVh^Zgid...
Page 30 - Adjusting Table Tilt
"'-" BdYZa<%,(+$<%,(,B[\#H^cXZ*$&' Adjusting Table Tilt Id eZg[dgb WZkZaZY Xjih! i]Z WVcYhVl iVWaZ i^aih&*h^YZidh^YZ!VcY&%[gdciidWVX`# Tools Needed Qty =ZmLgZcX]&%bb############################################# &LgZcX]dgHdX`Zi&,bb##############################...
Page 31 - Blade Selection; Blade Terminology; Blade Width
BdYZa<%,(+$<%,(,B[\#H^cXZ*$&' "'." Blade Selection HZaZXi^c\ i]Z g^\]i WaVYZ [dg i]Z Xji gZfj^gZh V`cdlaZY\Zd[kVg^djhWaVYZX]VgVXiZg^hi^Xh# Blade Terminology A. Kerf: I]ZVbdjcid[bViZg^VagZbdkZYWni]Z WaVYZYjg^c\Xjii^c\# B. Tooth Set: I]Z Vbdjci ZVX] iddi] ^h WZci aZ[idgg^\]i[gdbi]ZWa...
Page 34 - Blade Care; Blade Breakage
"('" BdYZa<%,(+$<%,(,B[\#H^cXZ*$&' Blade Care 6 WVcYhVl WaVYZ ^h V i]^c e^ZXZ d[ hiZZa i]Vi ^hhjW_ZXiZY id igZbZcYdjh higV^c# Ndj XVc dWiV^cadc\ZgjhZ[gdbVWVcYhVlWaVYZ^[ndj\^kZ^i[V^gigZVibZci VcY ValVnh jhZ i]Z Veegdeg^ViZ [ZZYgViZ[dgndjgdeZgVi^dc# 7Z hjgZ id hZaZXi WaVYZh l^i] i]Z ...
Page 36 - Blade Changes
"()" BdYZa<%,(+$<%,(,B[\#H^cXZ*$&' Blade Changes To replace the blade: 1. 9>H8DCC:8I76C9H6L;GDBEDL:G 2. DeZci]ZjeeZgVcYadlZgl]ZZaYddgh# 3. GZaZVhZWaVYZiZch^dcWngdiVi^c\i]ZiZch^dc" ^c\ ]VcYl]ZZa XdjciZgXadX`l^hZ Vh k^ZlZY[gdbjcYZgcZVi]# 4. Ejidc]ZVkn\adkZh# 5. GZbdkZi]Z# 6. H...
Page 37 - Blade Shear
BdYZa<%,(+$<%,(,B[\#H^cXZ*$&' "(*" Guide Post I]Z\j^YZedhiVhhZbWanhZZ Figure 41 ^hjhZY id & EgdeZgan edh^i^dc i]Z WaVYZ \jVgY id egdiZXii]ZdeZgVidg[gdbi]ZZmedhZYWaVYZWZilZZci]Zldg`e^ZXZ VcY i]Z jeeZg l]ZZa ]djh^c\! VcY 'edh^i^dci]ZjeeZgWaVYZ\j^YZVhhZbWanXadhZidi]Zldg`e^ZXZ[dgWa...
Page 41 - SECTION 5: ACCESSORIES
BdYZa<%,(+$<%,(,B[\#H^cXZ*$&' "(." SECTION 5: ACCESSORIES 688:HHDG>:H Some aftermarket accessories can be installed on this machine that could cause it to function improperly, increasing the risk of serious personal injury. To minimize this risk, only install accessories recomme...
Page 42 - Recommended Metal Protectants
")%" BdYZa<%,(+$<%,(,B[\#H^cXZ*$&' Recommended Metal Protectants G5562—SLIPIT ® 1 Qt. Gel G5563—SLIPIT ® 12 oz Spray G2871—Boeshield ® T-9 12 oz Spray G2870 —Boeshield ® T-9 4 oz Spray H3788 — G96 ® Gun Treatment 12 oz Spray H3789 — G96 ® Gun Treatment 4.5 oz Spray Figure 52. GZXdb...
Page 43 - SECTION 6: MAINTENANCE; Schedule; Cleaning
BdYZa<%,(+$<%,(,B[\#H^cXZ*$&' ")&" SECTION 6: MAINTENANCE Always disconnect power to the machine before performing maintenance. Failure to do this could result in serious person-al injury from unexpected startup. ;dg dei^bjb eZg[dgbVcXZ [gdb ndjg bVX]^cZ![daadli]^hbV^ciZcVcXZhX...
Page 44 - Lubrication; Tension Leadscrew; Guide Post Rack
")'" BdYZa<%,(+$<%,(,B[\#H^cXZ*$&' Lubrication I]ZWVcYhVlWZVg^c\hVgZ[VXidgnajWg^XViZYVcYhZVaZY#AZVkZi]ZbVadcZjcaZhhi]ZncZZYidWZgZeaVXZY# 2. JhZ V hi^[[ XaZVc Wgjh] VcY b^cZgVa he^g^ih id XaZVc VlVn Vcn \gZVhZ dg \g^bZ [gdb i]Z\j^YZedhigVX`# 3. L]Zc Ygn! jhZ Vcdi]Zg XaZVc Wgjh] id V...
Page 46 - Troubleshooting
"))" BdYZa<%,(+$<%,(,B[\#H^cXZ*$&' GZk^Zli]ZigdjWaZh]ddi^c\VcYegdXZYjgZh^ci]^hhZXi^dc^[VegdWaZbYZkZadehl^i]ndjgbVX]^cZ#>[ndjcZZYgZeaVXZbZcieVgihdgVYY^i^dcVa]Zael^i]VegdXZYjgZ!XVaadjgIZX]c^XVaHjeedgiVi*,%*)+".++(# Note: Please gather the serial number and manufacture date of ...
Page 47 - Cutting Operations
BdYZa<%,(+$<%,(,B[\#H^cXZ*$&' ")*" Motor & Electrical (continued) Hnbeidb Edhh^WaZ8VjhZ Edhh^WaZHdaji^dc BVX]^cZ]Vhk^WgVi^dcdgcd^hndeZgVi^dc# &# BdidgbdjciaddhZ$Wgd`Zc#'# BVX]^cZ ^h ^cXdggZXian bdjciZY dg h^ih jcZkZcan# (# Bdidg[Vc^hgjWW^c\dc[VcXdkZg# )# 7aVYZl]ZZahdjid[Va^...
Page 48 - Wheel Alignment; Checking Wheel Alignment
")+" BdYZa<%,(+$<%,(,B[\#H^cXZ*$&' Replacing V-Belts IdZchjgZdei^bjbedlZgigVch[Zg[gdbi]Zbdidgid i]Z WaVYZ l^i]dji ha^ee^c\! i]Z K"WZaih bjhi WZ^c\ddYXdcY^i^dc# GZeaVXZi]ZK"WZaih^[i]ZnVgZXgVX`ZY![gVnZY!dgZmXZhh^kZanldgc# Note: The V-belts do not need to be tensioned. The var...
Page 49 - Laterally Adjusting Top Wheel
BdYZa<%,(+$<%,(,B[\#H^cXZ*$&' ")," <Vj\Z L]ZZa L]ZZa L]ZZahVgZXdeaVcVg eVgVaaZaVcY Va^\cZY#CdVY_jhi" bZcicZZYZY# L]ZZahVgZcdi eVgVaaZa#JhZi]Z igVX`^c\`cdWid VY_jhijeeZgl]ZZa# L]ZZahVgZcdi eVgVaaZa[gdbh^YZid h^YZ#6Y_jhii]Z aViZgVaedh^i^dcd[i]Z jeeZgl]ZZa# dg L]ZZahVgZeVgVaaZa...
Page 50 - Shimming Wheel; Supports
")-" BdYZa<%,(+$<%,(,B[\#H^cXZ*$&' 3. >cZkZcVbdjcih!bV`ZhbVaaX]Vc\Zhidi]Z hZi hXgZlh id XdbeZchViZ [dg i]Z Y^gZXi^dci]Vii]ZjeeZgl]ZZa^hdjid[Va^\cbZci# Example: If the upper wheel is twisted to the right from the lower wheel (as viewed from the front), thread the right-hand set s...
Page 52 - Wiring Safety Instructions
"*%" BdYZa<%,(+$<%,(,B[\#H^cXZ*$&' SHOCK HAZARD. Ldg`^c\dcl^g^c\i]Vi^hXdc" cZXiZYidVedlZghdjgXZ^hZmigZbZanYVc\Zgdjh#IdjX]^c\ ZaZXig^[^ZY eVgih l^aa gZhjai ^c eZghdcVa^c_jgn ^cXajY^c\ Wji cdi a^b^iZY id hZkZgZ Wjgch!ZaZXigdXji^dc! dg YZVi]# 9^hXdccZXi i]Z edlZg[gdbi]ZbVX]^cZWZ[d...
Page 53 - Electrical Wiring Overview
BdYZa<%,(+$<%,(,B[\#H^cXZ*$&' "*&" READ ELECTRICAL SAFETY ON PAGE 50 ! Electrical Wiring Overview GEB9^heaVn Page 52 9ddgHV[ZinHl^iX] Page 55 LZaY^c\HiVi^dc Page 54 8dcigdaEVcZa Page 52 7VcYhVlBdidg Page 55 EdlZg8dccZXi^dc ?jcXi^dc7dm Page 52 9ddgHV[ZinHl^iX] Page 55 GEBHZchdg ...
Page 54 - Control Panel Wiring Diagram
"*'" BdYZa<%,(+$<%,(,B[\#H^cXZ*$&' READ ELECTRICAL SAFETY ON PAGE 50 ! Control Panel Wiring Diagram 6& ' & C8 ( ) CD 6' 6' .- <gdjcY 'I& +I( .. )I' 'I& =di =di <gdjcY +I( )I' &A& *A( &(CD &)CD (A' .+ .* Contactor NHD C09D10 230V Bandsaw STOP Bu...
Page 55 - Control Panel Wiring
BdYZa<%,(+$<%,(,B[\#H^cXZ*$&' "*(" READ ELECTRICAL SAFETY ON PAGE 50 ! Control Panel Wiring Photo Welding Station Wiring Photo
Page 56 - Welding Station Wiring Diagram
"*)" BdYZa<%,(+$<%,(,B[\#H^cXZ*$&' READ ELECTRICAL SAFETY ON PAGE 50 ! Welding Station Wiring Diagram & ' ( ) Power Switch NHD AC21A Pressure Cam M& M' Power Lamp NHD NLD22 Transformer A174-0023 %K ''%K Anneal Button Welding Button Grinder ON/OFF Switch CS R1328F DC D;; 220...
Page 57 - Additional Component Wiring Diagrams
BdYZa<%,(+$<%,(,B[\#H^cXZ*$&' "**" READ ELECTRICAL SAFETY ON PAGE 50 ! Additional Component Wiring Diagrams Figure 64. Ldg`a^\]i# Ldg`A^\]i Work Light Door Safety Switch '( && ') &' <gdjcY Start Capacitor 500M 125V 220V Bandsaw Motor Figure 66. 7VcYhVlbdidgl^g^c\# Id...
Page 59 - Cabinet & Wheels Parts List
BdYZa<%,(+$<%,(,B[\#H^cXZ*$&' "*," Cabinet & Wheels Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1 PR11M EXT RETAINING RING 25MM 37 PK08M KEY 5 X 5 X 16 2 P0736002 WHEEL TIRE, RUBBER (G0736) 38 P0736038 TENSIONING HANDWHEEL 2 P0737002 WHEEL TIRE, RUBBER (G0737) 39 P...
Page 61 - Motor & Drive System Parts List
BdYZa<%,(+$<%,(,B[\#H^cXZ*$&' "*." Motor & Drive System Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 101 P0736101 PULLEY BRACKET 140 P0736140 COGGED V-BELT M-19 102 P0736102 VARIABLE SPEED LEADSCREW 141 P0736141 COGGED V-BELT 17-360 103 PW01 FLAT WASHER 1/2 142 P073...
Page 63 - Table & Guides Parts List
BdYZa<%,(+$<%,(,B[\#H^cXZ*$&' "+&" Table & Guides Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 201 P0736201 TRUNNION SUPPORT 233 P0736233 GUIDE POST BRACKET 202 P0736202 TRUNNION 234 P0736234 GUIDE POST BRACKET COVER 203 P0736203 LEFT TABLE BRACKET 235 PFH30M FL...
Page 64 - Control Panel & Blade Shear
"+'" BdYZa<%,(+$<%,(,B[\#H^cXZ*$&' Control Panel & Blade Shear REF PART # DESCRIPTION REF PART # DESCRIPTION 301 P0736301 CONTROL PANEL 326 P0736326 SPACER 302 P0736302 CONTACTOR NHD C-09D10 230V 327 P0736327 CAPTIVE PIN 303 P0736303 STOP BUTTON NHD NPH-H CB-01 328 P0736328 LEF...
Page 65 - Welding Station
BdYZa<%,(+$<%,(,B[\#H^cXZ*$&' "+(" Welding Station )%& )%' )%( )%) )%* )(+ )%+ )%, )%- )%- )%. )&% )&& )&' )&( )&) )&* )&+ )&, )&- )&. )'% )'& )'' )'( )') )'* )'+ )', )'- )'. )(% )(& )(& )(' )(( )() )(* )(+ )(, )(- )(. ))%...
Page 66 - Welding Station Parts List
"+)" BdYZa<%,(+$<%,(,B[\#H^cXZ*$&' Welding Station Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 401 P0736401 FRONT PANEL 435 PTLW02M EXT TOOTH WASHER 5MM 402 P0736402 SPACER 436 PLW03M LOCK WASHER 6MM 403 P0736403 GRINDING WHEEL A60 65 X 16 X 7MM 437 P0736437 PRESSURE S...
Page 69 - WARRANTY CARD
8JI 6 A D C < 9 D I I : 9 A >C : CVbZTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTT HigZZiTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTT 8^in TTTTTTTTTTTTTTTTTTTTTTT HiViZTTTTTTTTTTTTTTTTTTTTTTTTT O^e TTTTTTTTTTTTTTTTTTTTT E]dcZTTTT...
Page 72 - Buy Direct and Save with Grizzly; ORDER
Buy Direct and Save with Grizzly ® – Trusted, Proven and a Great Value! ~Since 1983~ ORDER 24 HOURS A DAY! 1-800-523-4777 Visit Our Website Today For Current Specials!
