Page 3 - Table of Contents
Table of Contents INTRODUCTION ............................................... 2 BVcjVa6XXjgVXn########################################### '8dciVXi>c[d#################################################### 'BVX]^cZ9ZhXg^ei^dc###################################### '>YZci^[^XVi^dc#################...
Page 4 - INTRODUCTION; Machine Description; Manual Accuracy
"'" BdYZa<%,'%GB[\#H^cXZ&&$&% INTRODUCTION I]Z BdYZa <%,'%G =ZVkn"9jin 7ZcX]ide B^aagZbdkZh bViZg^Va [gdb ldg`e^ZXZh id [dgb Xdb"eaZm h]VeZh# I]Z ]ZVYhidX` XVc WZ ]ZaY hiVi^dc"VgnVikVg^djhVc\aZhl]^aZi]Zhe^cYaZgdiViZhi]ZXjiiZg#I]ZdeZgVidgi]Zc]Vhi]Zdei^dcidjhZi]ZX...
Page 5 - Identification
BdYZa<%,'%GB[\#H^cXZ&&$&% "(" Identification Figure 1. <%,'%G>YZci^[^XVi^dc# A. HV[Zin8dkZgVcY9gVlWVg B. ;^cZ;ZZY@cdW C. B^c^9^\^iVaEgdigVXidg D. BV^cEdlZgHl^iX] E. ;^cZ;ZZYAdX`@cdWl$6hh^hiAZkZg F. 9dlc[ZZY=VcYaZ G. EgZX^h^dc9dkZiV^aZY8dajbc H. Adc\^ijY^cVaM"6m^h=VcY...
Page 8 - NOTICE; Safety Instructions for Machinery
"+" BdYZa<%,'%GB[\#H^cXZ&&$&% For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the le...
Page 10 - Additional Safety for Mills
"-" BdYZa<%,'%GB[\#H^cXZ&&$&% Additional Safety for Mills MACHINE CARE AND MAINTENANCE. CZkZg deZgViZ i]Z b^aa l^i] YVbV\ZY dg ldgceVgih# BV^ciV^c ndjg b^aa ^c egdeZg ldg`^c\ Xdc"Y^i^dc# EZg[dgb gdji^cZ ^cheZXi^dch VcY bV^ciZ"cVcXZegdbeian#EjiVlVnVY_jhibZciiddahV[iZgjh...
Page 11 - SECTION 2: POWER SUPPLY; Availability
BdYZa<%,'%GB[\#H^cXZ&&$&% "." SECTION 2: POWER SUPPLY Availability 7Z[dgZ ^chiVaa^c\ i]Z bVX]^cZ! Xdch^YZg i]Z VkV^a"VW^a^inVcYegdm^b^ind[i]ZgZfj^gZYedlZghjeeanX^gXj^i# >[ Vc Zm^hi^c\ X^gXj^i YdZh cdi bZZi i]ZgZfj^gZbZcih[dgi]^hbVX]^cZ!VcZlX^gXj^ibjhiWZ ^chiVaaZY# Id b^...
Page 12 - Extension Cords; Grounding & Plug Requirements
"&%" BdYZa<%,'%GB[\#H^cXZ&&$&% >begdeZg XdccZXi^dc d[ i]Z Zfj^ebZci"\gdjcY^c\l^gZ XVc gZhjai ^c V g^h` d[ ZaZXig^X h]dX`# I]Zl^gZ l^i] \gZZc ^chjaVi^dc l^i] dg l^i]dji nZaadlhig^eZh^hi]ZZfj^ebZci"\gdjcY^c\l^gZ#>[gZeV^gdg gZeaVXZbZci d[ i]Z edlZg XdgY dg eaj\ ...
Page 13 - Needed for Setup; Unpacking
BdYZa<%,'%GB[\#H^cXZ&&$&% "&&" Wear safety goggles dur-ing the entire setup pro-cess! This machine presents serious injury hazards to untrained users. Read through this entire manu-al to become familiar with the controls and opera-tions before starting the machine! SEC...
Page 14 - Inventory
"&'" BdYZa<%,'%GB[\#H^cXZ&&$&% Figure 4. >ckZcidgn# : = ; > 8 < 9 Figure 3. <%,'%Gdjid[i]ZXgViZ# 6 7 Inventory I]Z[daadl^c\^hVYZhXg^ei^dcd[i]ZbV^cXdbed"cZcihh]^eeZYl^i]ndjgbVX]^cZ#AVni]ZXdbed"cZcihdjiid^ckZcidgni]Zb# >[ Vcn cdc"egdeg^ZiVgn eVgih ...
Page 15 - Cleanup
BdYZa<%,'%GB[\#H^cXZ&&$&% "&(" I]Z jceV^ciZY hjg[VXZh d[ ndjg bVX]^cZ VgZXdViZY l^i] V ]ZVkn"Yjin gjhi egZkZciVi^kZ i]ViegZkZcih Xdggdh^dc Yjg^c\ h]^ebZci VcY hidgV\Z#I]^hgjhiegZkZciVi^kZldg`hZmigZbZanlZaa!Wji^il^aaiV`ZVa^iiaZi^bZidXaZVc# 7Z eVi^Zci VcY Yd V i]dgdj\] _...
Page 16 - Site Considerations; Weight Load; Space Allocation; Physical Environment
"&)" BdYZa<%,'%GB[\#H^cXZ&&$&% Site Considerations Figure 6. B^c^bjbldg`^c\XaZVgVcXZh# Weight Load GZ[Zg id i]Z Machine Data Sheet [dg i]Z lZ^\]i d[ndjgbVX]^cZ#BV`ZhjgZi]Vii]Zhjg[VXZjedcl]^X] i]Z bVX]^cZ ^h eaVXZY l^aa WZVg i]Z lZ^\]id[i]ZbVX]^cZ!VYY^i^dcVaZfj^ebZcii]VibVn...
Page 17 - Test Run
BdYZa<%,'%GB[\#H^cXZ&&$&% "&*" Mounting to Workbench Ndjgb^aah]djaYWZWdaiZYidVldg`WZcX]idegd"k^YZbVm^bjbg^\^Y^inVcYhV[Zin# Components and Hardware Needed: Qty =Zm7daih & ¿ ' "&(maZc\i]VhcZZYZY################ ) ;aViLVh]Zgh & ¿ ' ########################...
Page 20 - SECTION 4: OPERATIONS; Operation Overview
"&-" BdYZa<%,'%GB[\#H^cXZ&&$&% SECTION 4: OPERATIONS To complete a typical operation, the operator does the following: 1. :mVb^cZh i]Z ldg`e^ZXZ id bV`Z hjgZ ^i ^h hj^iVWaZ[dgb^aa^c\# 2. Ejihdci]ZgZfj^gZYhV[Zin\ZVg# 3. ;^gbanXaVbehi]Zldg`e^ZXZidi]ZiVWaZ# 4. >chiVaah i]Z...
Page 21 - Controls; Control Panel; General Controls
BdYZa<%,'%GB[\#H^cXZ&&$&% "&." Controls Control Panel I]Z Xdcigdah h]dlc ^c Figure 11 hiVgi VcY hide i]Z he^cYaZ! hZi he^cYaZ heZZY! VcY VY_jhi i]Z]ZVYhidX`]Z^\]i# Figure 11. 8dcigdaeVcZadkZgk^Zl# @ > = ? < A ; F. POWER Lamp: <adlhl]Zci]ZbV^cedlZg hl^iX] ^h ON id ...
Page 22 - Mini Digital Protractor; Digital Spindle Height Gauge
"'%" BdYZa<%,'%GB[\#H^cXZ&&$&% Mini Digital Protractor I]Z b^c^ Y^\^iVa egdigVXidg h]dlc ^c Figure 13 Y^heaVnh i]Z ]ZVYhidX` he^cYaZ Vc\aZ VcY hadeZ^c gZaVi^dch]^e l^i] i]Z iVWaZ hjg[VXZ# 6c Vjidh]ji"d[[ [ZVijgZ l^aa ijgc OFF i]Z jc^i V[iZg hZk" ZgVa b^cjiZh d[ ^YaZ i^...
Page 24 - Removal
"''" BdYZa<%,'%GB[\#H^cXZ&&$&% Drill Chuck Installation & Removal 4. Jh^c\ i]Z YgVlWVg ]Zm lgZcX]! addhZc i]ZYgVlWVg ild ijgch# 9D CDI gZbdkZ i]ZYgVlWVg# Figure 16. He^cYaZadX`e^c]daY^c\he^cYaZ# He^cYaZ AdX` E^c Removal 1. 9>H8DCC:8IB>AA;GDBEDL:G 2. AdX`i]Zfj^aa^ceaV...
Page 25 - Installation
BdYZa<%,'%GB[\#H^cXZ&&$&% "'(" R-8 Collet Installation & Removal Removal 1. 9>H8DCC:8IB>AA;GDBEDL:G 2. I^\]iZci]Z]ZVYhidX`adX`# >[ ndj Yd cdi jhZ i]Z Yg^aa X]jX` VcY VgWdg! ndjcZZY id jhZ V XdaaZi id ^chZgi i]Z Xjii^c\ idda ^cidi]Z he^cYaZ# Ndjg BdYZa <%,'%G [Z...
Page 26 - Headstock Travel
"')" BdYZa<%,'%GB[\#H^cXZ&&$&% Headstock Travel (Z-Axis & Rotation) Ndjgb^aa]VhVYdkZiV^aZYXdajbci]ViVaadlhndjid gZedh^i^dc i]Z ]ZVYhidX` Vadc\ i]Z O"Vm^h VcYX]Vc\Zidda^c\l^i]djiadh^c\ndjgVa^\cbZcil^i]V ]daZ dg b^aa^c\ eVi]# ;dg Vc\aZY b^aa^c\ deZgV"i^dch! i]Z ]ZVYh...
Page 27 - Tilting
BdYZa<%,'%GB[\#H^cXZ&&$&% "'*" 5. Ejaa VcY ]daY i]Z heg^c\"adVYZY ^cYZm e^chZZ Figure 22 djilVgYVeegdm^bViZan & ¿ ) id Y^hZc\V\Z ^i l]^aZ ndj gdiViZ i]Z ]ZVYhidX`id i]Z YZh^gZY Vc\aZ Vh h]dlc Wn i]Z Y^\^iVaegdigVXidg# Note: The spring-loaded index pin serves only as a ...
Page 28 - Table Travel
"'+" BdYZa<%,'%GB[\#H^cXZ&&$&% Table Travel (X-Axis & Y-Axis) Jh^c\ i]Z ]VcYl]ZZah! i]Z b^aa^c\ iVWaZ XVc WZbdkZY ^c VcY dji N"Vm^h! VcY aZ[i VcY g^\]iM"Vm^h# I]Z ]VcYl]ZZah VgZ [^iiZY l^i] V \gVYj"ViZY Y^Va h]dlc ^c ;^\jgZ 23 i]Vi gZVYh ^c ^cXgZ" bZcih d[ ...
Page 30 - SECTION 5: ACCESSORIES
"'-" BdYZa<%,'%GB[\#H^cXZ&&$&% SECTION 5: ACCESSORIES 688:HHDG>:H Figure 26. =dg^odciVab^aa^c\ldg`iVWaZ# Note / Model G0619 Mill /Drill Shown # H8179 —Horizontal Milling Table IV`Z VYkVciV\Z d[ i]Z <%,'%G i^ai^c\ ]ZVYhidX`[ZVijgZ#>chiVaai]^ha^[iZYXVhi"^gdcb^aa^c\i...
Page 32 - SECTION 6: MAINTENANCE; Schedule; Lubrication; Ongoing; Monthly
"(%" BdYZa<%,'%GB[\#H^cXZ&&$&% SECTION 6: MAINTENANCE Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious person-al injury. Schedule Ine^XVaan! ZVX] deZgVidg ^h gZhedch^WaZ [dg Zchjg"^c\ egdeZg XVgZ d[ i]Z Zfj^ebZc...
Page 33 - Ball Oilers
BdYZa<%,'%GB[\#H^cXZ&&$&% "(&" Figure 37 #G^\]iXdajbcWVaad^aZgadXVi^dc# G^\]i8dajbc 7VaaD^aZg Figure 35 #=ZVYhidX`WVaad^aZgadXVi^dch# ;^cZ;ZZY 7VaaD^aZgh Figure 36 #AZ[iXdajbcWVaad^aZgadXVi^dc# AZ[i8dajbc 7VaaD^aZg Figure 38 #IVWaZha^YZWVaad^aZgadXVi^dch# Figure 39 #IVWaZV...
Page 34 - Leadscrews
"('" BdYZa<%,'%GB[\#H^cXZ&&$&% Figure 41. =ZVYhidX`aZVYhXgZlVXXZhhVcYajWg^XVi^dc# Leadscrews 8aZVc VcY gZajWg^XViZ i]Z aZVYhXgZlh bdci]an#GZeZVi i]^h iVh` bdgZ [gZfjZcian ^[ i]Z bVX]^cZ^hjcYZg]ZVknjhZdgdeZgViZh^cVYkZghZXdcY^"i^dch# Items Needed: Qty IjWZd[L]^iZA^i]^jb<g...
Page 35 - Battery Replacement
BdYZa<%,'%GB[\#H^cXZ&&$&% "((" Digital Spindle Height Gauge Items Needed: Qty 7ViiZgnH^akZg8ZaaHG))################################## & To replace the battery: 1. Ha^YZi]ZWViiZgnXdkZgidi]Zg^\]i# 2. GZeaVXZi]ZWViiZgnl^i]i]Zedh^i^kZh^YZ[VX" ^c\dji!Vhh]dlc^c Figure 43 # M...
Page 36 - Troubleshooting
"()" BdYZa<%,'%GB[\#H^cXZ&&$&% SECTION 7: SERVICE GZk^Zli]ZigdjWaZh]ddi^c\VcYegdXZYjgZh^ci]^hhZXi^dcid[^mndjgbVX]^cZ^[VegdWaZbYZkZadeh#>[ndjcZZYgZeaVXZbZcieVgihdgndjVgZjchjgZd[ndjggZeV^gh`^aah!i]Zc[ZZa[gZZidXVaadjgIZX]c^XVaHjeedgiVi*,%*)+".++(# Hnbeidb Edhh^WaZ8VjhZ Edh...
Page 37 - Gib Adjustment; Table Gib Adjustment
BdYZa<%,'%GB[\#H^cXZ&&$&% "(*" Gib Adjustment Table Gib Adjustment 1. 9>H8DCC:8IB>AA;GDBEDL:G 2. AddhZci]ZiVWaZadX`aZkZghhZZ Figure 45 hdi]ZiVWaZ^h[gZZidha^YZ# 3. ;dgi]ZM"Vm^h\^W!VY_jhiVh[daadlh/ ·Id ^cXgZVhZ ha^YZ iZch^dc! addhZc i]Z aZ[i \^W hXgZl & ¿ - "ij...
Page 38 - Headstock Gib Adjustment; Machine Storage
"(+" BdYZa<%,'%GB[\#H^cXZ&&$&% Headstock Gib Adjustment 1. 9>H8DCC:8IB>AA;GDBEDL:G 2. AddhZc i]Z ]ZVYhidX` adX` aZkZgh h]dlc ^c Figure 46. >[ i]Z bVX]^cZ ^h cdi egdeZgan egZeVgZY [dg hidg"V\Z! ^i bVn YZkZade gjhi dg Xdggdh^dc# JhZ i]ZgZXdbbZcYVi^dch ^c i]^h hZXi^d...
Page 39 - Wiring Safety Instructions
BdYZa<%,'%GB[\#H^cXZ&&$&% "(," READ ELECTRICAL SAFETY ON PAGE 37! I]ZhZeV\ZhVgZXjggZciVii]Zi^bZd[eg^ci^c\#=dlZkZg!^ci]Zhe^g^id[^begdkZbZci!lZbVnbV`ZX]Vc\"Zhidi]ZZaZXig^XVahnhiZbhd[[jijgZbVX]^cZh#HijYni]^hhZXi^dcXVgZ[jaan#>[i]ZgZVgZY^[[ZgZcXZhWZilZZcndjg bVX]^cZ VcY l]Vi...
Page 40 - Wiring Overview
"(-" BdYZa<%,'%GB[\#H^cXZ&&$&% READ ELECTRICAL SAFETY ON PAGE 37! a a b b g g h h i i i j j c c d d e e f f ab g ij h c d e f 8dcigdaEVcZa 8]^e<jVgYHV[ZinHl^iX] He^cYaZ9^gZXi^dcHl^iX] Ldg`AVbe :aZkVi^dcIgVkZaA^b^iHl^iX]Zh EdlZg8dgY EdlZgHl^iX] BV^c:aZXig^XVaEVcZa He^cYaZBdi...
Page 41 - Wiring Diagram
BdYZa<%,'%GB[\#H^cXZ&&$&% "(." READ ELECTRICAL SAFETY ON PAGE 37! A& C& E :L K J H& @( @) *K H6 H7 H8 ;Vhi" 7adl;jhZ (%6 '*%K68 <C9 MBIT9G>K:GT&*%% MBIT8DCIGDAT&%%%&*%% Bdidg EdlZgHjeean E87dVgY$>ckZgiZg 8^gXj^i7gZV`Zg ?jX]Z 9'),"+(9(' ...
Page 43 - Electrical Components
BdYZa<%,'%GB[\#H^cXZ&&$&% ")&" READ ELECTRICAL SAFETY ON PAGE 37! Electrical Components Figure 48. BV^cedlZghl^iX]VcYigVch[dgbZg# Figure 47. BdidgedlZghjeeanX^gXj^i WdVgY# Figure 49. GZVgk^ZlZaZXig^XVaXdbedcZcih# BV^cEdlZg Hl^iX] 8^gXj^i 7dVgY ;jhZ :aZXig^XVa 7dm;jhZ HZi I...
Page 45 - Head Breakdown
BdYZa<%,'%GB[\#H^cXZ&&$&% ")(" & ' ( ) * + , - . &% && &' &( &) &* &+ &, &- &. '% '& '' '( ') '* '+ ', '- '. (% (& (' (( () (* (+ (, (- (. )% )& )' )( )) )* )+ ), )- ). *% *& *' *( *) ** *+ *, *- *. +% +& +' +...
Page 46 - Head Parts List
"))" BdYZa<%,'%GB[\#H^cXZ&&$&% READ ELECTRICAL SAFETY ON PAGE 37! Head Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P0720001 DRAWBAR COVER 46 P0720046 COMPRESSION SPRING 0.8 X 10 X 14 2 PCAP24M CAP SCREW M5-.8 X 16 47 P0720047 FLANGE PLASTIC 3 P0720003 FLANGE 48 ...
Page 48 - Column Breakdown
")+" BdYZa<%,'%GB[\#H^cXZ&&$&% '%& '%' '%( '%)6 '%) '%* '%+ '%, '%- '%. '&% '&& '&' '&( '&) '&* '&+ '&, '&- '&. ''% ''& ''' ''( '') ''+ '', ''- ''. '(% '(& '(' '(( '() '(* '(+ '(, '(- '(. ')% ')& ')' ')( ')) ')*6 ')* ...
Page 49 - Column Parts List
BdYZa<%,'%GB[\#H^cXZ&&$&% ")," Column Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 201 PS76M PHLP HD SCR M8-1.25 X 12 236 P0720236 STRAIN RELIEF LT 202 PLW04M LOCK WASHER 8MM 237 PW08M FLAT WASHER 16MM 203 PW01M FLAT WASHER 8MM 238 P0720238 TAPER PIN 10 X 45 204A P...
Page 50 - Table Breakdown
")-" BdYZa<%,'%GB[\#H^cXZ&&$&% Table Breakdown (%& (%' (%( (%* (%+ (%, (%- (%. (&% (&' (&( (&) (&* (&+ (&, (&- (&. ('% ('& ('( (') ('* (', ('- ('. ((% ((& ((' ((( (() ((* ((+ ((, ((- ((. ()% ()& ()' ()( ()) ()* ()+ (), ()- ()...
Page 51 - Table Parts List
BdYZa<%,'%GB[\#H^cXZ&&$&% ")." Table Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 301 PS08M PHLP HD SCR M5-.8 X 12 334 PK37M KEY 4 X 4 X 16 302 P0720302 CROSS WAY COVER 335 PW01M FLAT WASHER 8MM 303 PLUBE002M TAP-IN BALL OILER 8MM 336 PLW04M LOCK WASHER 8MM 305 P07...
Page 52 - Label Placement
"*%" BdYZa<%,'%GB[\#H^cXZ&&$&% )%& )%' )%( )%) )%* )%+ )%, )%- )%. )%& )%& Label Placement Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machin...
Page 53 - WARRANTY CARD
BdYZa<%,'%GB[\#H^cXZ&&$&% "*&" 8JI 6 A D C < 9 D I I : 9 A >C : CVbZTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTT HigZZiTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTT 8^in TTTTTTTTTTTTTTTTTTTTTTT HiViZTTT...
Page 55 - WARRANTY AND RETURNS
<g^ooan >cYjhig^Va! >cX# lVggVcih ZkZgn egdYjXi ^i hZaah [dg V eZg^dY d[ 1 year id i]Z dg^\^cVa ejgX]VhZg [gdb i]Z YViZ d[ ejgX]VhZ# I]^h lVggVcin YdZh cdi Veean id YZ[ZXih YjZ Y^gZXian dg ^cY^gZXian id b^hjhZ! VWjhZ!cZ\a^\ZcXZ!VXX^YZcih!gZeV^ghdgVaiZgVi^dchdgaVX`d[bV^ciZcVcXZ#I]^h^h<g^o...
Page 56 - Buy Direct and Save with Grizzly; ORDER
Buy Direct and Save with Grizzly ® – Trusted, Proven and a Great Value! ~Since 1983~ ORDER 24 HOURS A DAY! 1-800-523-4777 Visit Our Website Today For Current Specials!
