Page 3 - table of contents
table of contents introduction ............................................... 2 Manual accuracy ........................................... 2Contact info.................................................... 2Machine description ...................................... 2identification ....................
Page 4 - introduction; machine description; contact info; manual accuracy
-2- Model G0705 (Mfg. since 09/09) introduction machine description We stand behind our machines. If you have any questions or need help, use the information below to contact us. Before contacting, please get the serial number and manufacture date of your machine. This will help us help you faster. ...
Page 5 - identification
Model G0705 (Mfg. since 09/09) -3- figure 1. Model g0705 identification. identification a. Control panelb. drawbar & Capc. Belt Coverd. Motore. Coarse downfeed leverf. Fine downfeed lock Knobg. Fine downfeed handwheelh. Columni. tableJ. longitudinal handwheelK. table stopl. Cross travel lock m. ...
Page 6 - MODEL G0705 DRILL/MILL WITH STAND 29 INCH X 8 INCH
-4- Model G0705 (Mfg. since 09/09) The information contained herein is deemed accurate as of 7/7/2014 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 1 OF 3 Model G0705 MACHIN...
Page 9 - for your own safety, read instruction; NOTICE; safety instructions for machinery
Model G0705 (Mfg. since 09/09) -7- electrical eQuipment inJury risKs. you can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. to reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always di...
Page 11 - additional safety for mill/drills
Model G0705 (Mfg. since 09/09) -9- additional safety for mill/drills understanding controls. Make sure you understand the use and operation of all controls. safety accessories. always use a chip guard in addition to your safety glasses when mill-ing to prevent bodily injury. WorK holding. Before sta...
Page 12 - section 2: poWer supply; availability
-10- Model G0705 (Mfg. since 09/09) section 2: poWer supply availability Before installing the machine, consider the avail-ability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize ...
Page 13 - voltage conversion
Model G0705 (Mfg. since 09/09) -11- Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is nec-essary, do not co...
Page 17 - needed for setup
Model G0705 (Mfg. since 09/09) -15- Wear safety glasses dur- ing the entire setup pro- cess! this machine presents serious injury hazards to untrained users. read through this entire manu- al to become familiar with the controls and opera- tions before starting the machine! section 3: setup the mode...
Page 18 - inventory
-16- Model G0705 (Mfg. since 09/09) figure 12. inventory. g e C d F h i J K l inventory crate contents (figures 11 & 12) Qty a. Cabinet Base .............................................. 1 b. Machine ...................................................... 1 c. toolbox ..............................
Page 19 - cleanup
Model G0705 (Mfg. since 09/09) -17- the unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage. this rust preventative works extremely well, but it will take a little time to clean. Be patient and do a thorough job cleani...
Page 20 - site considerations; Weight Load; Space Allocation
-18- Model G0705 (Mfg. since 09/09) site considerations Weight Load Refer to the Machine Data Sheet for the weight of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the heav...
Page 21 - mounting options; using the included leveling bolt
Model G0705 (Mfg. since 09/09) -19- mounting options Before you place your machine on the cabinet, we recommend you consider the following options for leveling and mounting it. deciding on a method for mounting and leveling before placing the machine on the cabinet will make the process much safer a...
Page 22 - using machine mounts; anchoring to concrete floors
-20- Model G0705 (Mfg. since 09/09) figure 16. Machine mount example. using machine mounts using machine mounts, shown in figure 16, gives the advantage of fast leveling and vibration reduc-tion. the large size of the foot pads distributes the weight of the machine to reduce strain on the floor. anc...
Page 23 - assembly; mounting to a Workbench
Model G0705 (Mfg. since 09/09) -21- assembly assembly of the Model g0705 consists of attach-ing the three handwheel handles to the machine. to assemble your machine: 1. use one M6-1 x 16 cap screw and 6mm flat washer to install each handwheel in the loca-tions shown in figure 20. figure 20. Table ha...
Page 24 - leveling; machine
-22- Model G0705 (Mfg. since 09/09) leveling Whether you mount your machine to the cabinet stand or to an existing workbench, it must be lev-eled. —if you mounted your machine to an existing workbench, use a precision level and metal shims as needed under the machine base to make sure the machine ta...
Page 25 - test run
Model G0705 (Mfg. since 09/09) -23- before starting the machine, make sure you have performed the preceding assembly and adjustment instructions, and you have read through the rest of the manual and are familiar with the various functions and safety features on this machine. failure to follow this w...
Page 27 - section 4: operations; operation overview
Model G0705 (Mfg. since 09/09) -25- section 4: operations damage to your eyes and lungs could result from using this machine without proper pro- tective gear. always wear safety glasses and a respirator when operating this machine. NOTICE if you have never used this type of machine or equipment befo...
Page 28 - basic controls
-26- Model G0705 (Mfg. since 09/09) basic controls use the descriptions and figures below to become familiar with the basic controls of your machine. depth stop: stops the spindle travel at a pre-determined depth. Quill lock: locks the quill in position. figure 23. head controls. Quill lock depth st...
Page 31 - speed changes
Model G0705 (Mfg. since 09/09) -29- Spindle Pulley Idler Pulley Motor Pulley 2 3 4 5 6 8 1 7 speed changes the Model g0705 is capable of twelve different speed settings. different types of cuts and materi-als require varying speeds. refer to the chart in figure 29 for appropriate cutting speeds. too...
Page 32 - calculating spindle speed for drilling; using the drill bit speed chart; lubrication suggestions
-30- Model G0705 (Mfg. since 09/09) calculating spindle speed for drilling Twist/Brad Point Drill Bits Soft Wood Hard Wood Plastic Brass Aluminum Mild Steel 1/16" – 3/16" 3000 2500 2500 2500 3000 2500 13/64" – 3/8" 2000 1500 2000 1250 2500 1250 25/64" – 5/8" 1500 750 1500 750...
Page 33 - spindle height
Model G0705 (Mfg. since 09/09) -31- spindle height 2. loosen the thumb screw on the rim surface of the handwheel dial. turn the dial until the "0" lines up with the index line. tighten the thumb screw. 3 turn the handwheel according to the distance you want to move the quill downward. each c...
Page 34 - loading tooling
-32- Model G0705 (Mfg. since 09/09) the Model g0705 features an r-8 spindle that accepts r-8 collets and arbors. to install tooling: 1. disConneCt MaChine FroM poWer! 2. release the latches on the head cover and open it. 3. Make sure the tapered mating surfaces of the cutting tool and the spindle ar...
Page 37 - table travel; graduated dials
Model G0705 (Mfg. since 09/09) -35- table travel the mill/drill table moves in the longitudinal (X-axis) and cross (y-axis) directions. longitudinal feedthe handwheels shown in figure 42 at each end of the table move the table longitudinally (X-axis). these handwheels will move the table in both dir...
Page 38 - section 5: accessories
-36- Model G0705 (Mfg. since 09/09) section 5: accessories aCCessories h2689—r-8 Quick change collet setan affordable quick change collet system with ultra precision. these spring collets are hardened and ground to exacting tolerances and offer incredible holding power. this set includes an r-8 arbo...
Page 40 - section 6: maintenance; schedule
-38- Model G0705 (Mfg. since 09/09) section 6: maintenance always disconnect power to the machine before performing maintenance. failure to do this may result in serious person- al injury. For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructi...
Page 41 - lubrication; table leadscrews
Model G0705 (Mfg. since 09/09) -39- points requiring periodic lubrication are: a. column. a light film of oil (Mobil vactra 2 or iso 68 equivalent) will smooth action and prevent rust and corrosion. b. column rack. lubricate every 90 days with nlgi #2 grease. c. Quill. a light coating of oil (Mobil ...
Page 43 - troubleshooting
Model G0705 (Mfg. since 09/09) -41- review the troubleshooting and procedures in this section to fix or adjust your machine if a problem devel-ops. if you need replacement parts or you are unsure of your repair skills, then feel free to call our technical support at (570) 546-9663. section 7: servic...
Page 46 - leadscrew backlash
-44- Model G0705 (Mfg. since 09/09) 6. tighten the black thumb knob. figure 60. adjusting spring tension. notch to adjust the y-axis leadscrew: 1. locate the adjuster midway along the y-access leadscrew, inside the base. this adjuster can be accessed by reaching under the way cover just behind the t...
Page 47 - Wiring safety instructions
Model G0705 (Mfg. since 09/09) -45- these pages are current at the time of printing. however, in the spirit of improvement, we may make chang-es to the electrical systems of future machines. study this section carefully. if there are differences between your machine and what is shown in this section...
Page 50 - headstock parts breakdown
-48- Model G0705 (Mfg. since 09/09) headstock parts breakdown 1 2 3 4 5 6 7 7-1 7-2 7-3 7-2 7-4 8 9 10 11 11-1 11-1 11-2 11-3 11-4 11-7 11-6 11-5 12 13 14 15 16 17 18 19 20 21 22 23 23-1 23-2 23-3 23-4 23-5 23-3 24 25 26 27 28 29 31 32 33 35 37 39 40 41 42 43 44 45 46 47 48 49 51 52 53 54 55 56 57 5...
Page 51 - headstock parts list
Model G0705 (Mfg. since 09/09) -49- REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P0705001 HEAD CASTING 19 P0705019 DEPTH STOP BLOCK 2 P0705002 DRAWBAR 20 P0705020 PINION SHAFT 3 P0705003 SPINDLE LOCK NUT 21 P0705021 FLAT HD SCR 10-24 X 1/2 4 P0705004 SPINDLE PULLEY 22 P0705022 KEY 7 X 7 X 20 5 P0...
Page 53 - base parts breakdown
Model G0705 (Mfg. since 09/09) -51- base parts breakdown 201 202 203 204 205 205 205 205 205 206 206 207 207 207 209 210 211 212 212 212 213 216 217 217 218 218 219 219 220 221 222 223 224 225 226 226 227 227 228 228 229 230 231 232 233 234 246 235 236 237 238 240 241 242 243 244 244 245 247
Page 54 - Base Parts List
-52- Model G0705 (Mfg. since 09/09) Base Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 201 P0705201 TABLE 226 P0705226 HEX BOLT 5/16-18 X 1/2 202 P0705202 T-NUT 1/4-20 227 P0705227 GIB SCREW 203 P0705203 TABLE STOP 228 P0705228 STEEL BALL 6MM 204 P0705204 CAP SCREW 1/4-20 X 1/2 229 P07052...
Page 55 - electrical components breakdown & list
Model G0705 (Mfg. since 09/09) -53- 2T1 14NO CONTACTOR SIEMENS KM1 220V CONTACTOR SIEMENS KM2 220V 22NC 32NC 44NO 13NO 21NC 31NC 43NO 6T3 A2 A1 A1 4T2 1L1 5L3 3L2 2T1 14NO 22NC 32NC 44NO 4 3 X1 X2 REVERSE BUTTON POWER INDICATOR LAMP 220V X1 X2 POWER INDICATOR LAMP 110V STOP BUTTON FORWARD BUTTON EME...
Page 56 - labels breakdown and list
-54- Model G0705 (Mfg. since 09/09) 409 401 402 403 404 405 405 406 407 408 labels breakdown and list safety labels warn about machine hazards and ways to prevent injury. the owner of this machine must maintain the original location and readability of the labels on the machine. if any label is remov...
Page 57 - WARRANTY CARD
C U T A LO N G D O T T E D LI N E Name _____________________________________________________________________________ Street _____________________________________________________________________________City _______________________ State _________________________ Zip _____________________Phone # _____...
Page 59 - Warranty and returns; WARRANTY AND RETURNS
Warranty and returns Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of main...
