Page 3 - Table of contents
Table of contents SEcTION 5: AccESSORIES ......................... 33 SEcTION 6: MAINTENANcE ......................... 35 schedule ...................................................... 35Cleaning ....................................................... 35Lathe Bed.......................................
Page 4 - INTRODUcTION; Machine Description; contact Info
-2- model g0694 (mfg. since 1/09) INTRODUcTION the g0694 20" x 43" heavy-duty Variable speed Wood Lathe is designed to turn wood stock so the operator can remove material with a hand held cutting tool called a chisel. the variable speed control allows for infinite spindle speed adjustment fr...
Page 5 - Identification
model g0694 (mfg. since 1/09) -3- Identification To reduce the risk of serious injury when using this machine, read and understand this entire manual before beginning any operations. figure 1. identification. a B C d e F g i J K m L n o p Q r h s t U A. outboard tool rest B. outboard handwheel c. he...
Page 6 - WOOD LATHE; Machine Data Sheet
-4- model g0694 (mfg. since 1/09) The information contained herein is deemed accurate as of 7/16/2009 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 1 OF 2 Model G0694 MACHIN...
Page 8 - NOTICE; Safety Instructions for Machinery
-6- model g0694 (mfg. since 1/09) Safety Instructions for Machinery 4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can cause permanent hearing loss. 5. WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, or jewelry that can catch in moving parts. Wea...
Page 10 - Additional Safety for Wood Lathes
-8- model g0694 (mfg. since 1/09) Additional Safety for Wood Lathes Like all machinery there is potential danger when operating this lathe. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this lathe with respect and caution to reduce the risk of operator injur...
Page 11 - Operation; full Load Amperage Draw; SEcTION 2: cIRcUIT REQUIREMENTS; Power connection Device
model g0694 (mfg. since 1/09) -9- 220V Single-Phase Operation full Load Amperage Draw this machine draws the following amps under maximum load: amp draw ................................................ 9 amps Power Supply circuit Requirements the power supply circuit for your machine mUst be grounde...
Page 12 - Needed for Setup; Unpacking
-10- model g0694 (mfg. since 1/09) SEcTION 3: SETUP Wear safety glasses dur- ing the entire setup pro- cess! This machine presents serious injury hazards to untrained users. Read through this entire manu- al to become familiar with the controls and opera- tions before starting the machine! the follo...
Page 13 - Inventory
model g0694 (mfg. since 1/09) -11- Inventory the following is a description of the small compo-nents shipped with your machine. Lay the compo-nents out to inventory them. Note: If you can't find an item on this list, check the mounting location on the machine or examine the packaging materials caref...
Page 14 - cleanup
-12- model g0694 (mfg. since 1/09) The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage. This rust preventative has been your machine's close ally and guardian since it left the factory. If your machine arrived to y...
Page 15 - Site considerations; Weight Load; Space Allocation
model g0694 (mfg. since 1/09) -13- Site considerations Weight Load Refer to the Machine Data Sheet for the weight of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the heavi...
Page 16 - Lathe
-14- model g0694 (mfg. since 1/09) Moving & Placing Lathe The Model G0694 is a heavy machine (approx. 580 lbs.) Serious per- sonal injury may occur if safe moving methods are not used. To be safe, get assistance and use power lifting equipment rated for at least 750 lbs. to move the shipping cra...
Page 17 - Bolting to concrete floors
model g0694 (mfg. since 1/09) -15- although not required, we recommend that you mount your new machine to the floor. Because this is an optional step and floor materials may vary, floor mounting hardware is not included. Use a precision level to make sure the bedways are level side-to-side and front...
Page 18 - Test Run; STOP Button
-16- model g0694 (mfg. since 1/09) Before starting the lathe, you must read through the rest of the manual and be famil- iar with the various functions and safety features on this machine. failure to follow this warning could result in serious per- sonal injury or even death! Test Run once the assem...
Page 20 - SEcTION 4: OPERATIONS; Basic controls
-18- model g0694 (mfg. since 1/09) SEcTION 4: OPERATIONS To reduce the risk of serious injury when using this machine, read and understand this entire manual before beginning any operations. Loose hair and clothing could get caught in the lathe and cause serious personal injury. Keep loose clothing ...
Page 21 - Requirements; Operation Overview
model g0694 (mfg. since 1/09) -19- Stock Inspection & Requirements some workpieces are not safe to turn or may require modification before they are safe to turn. Before turning a workpiece, inspect all workpieces for the following: • Workpiece Type: this machine is intended for cutting natural a...
Page 22 - Tailstock; Inboard Tool Rest; Positioning Inboard Tool Rest on
-20- model g0694 (mfg. since 1/09) Tailstock the tailstock is equipped with a cam-action clamping system to secure it to the lathe bed. When the lever is tightened, a locking plate lifts up underneath the bed and clamps the tailstock in place. To position and lock the tailstock in position: 1. Loose...
Page 23 - Adjusting Tool Rest Height; Outboard Tool Rest
model g0694 (mfg. since 1/09) -21- Adjusting Tool Rest Height 1. Loosen the tool rest lock handle and adjust the angle or height of the tool rest. 2. position the tool rest approximately 1 ⁄ 4 " away from the workpiece and approximately 1 ⁄ 8 " above the workpiece center line ( figure 14). 3...
Page 24 - Removing Headstock center; Installing /Removing; Installing Headstock center
-22- model g0694 (mfg. since 1/09) Removing Headstock center Tools Needed Qty Knockout rod .................................................... 1 To remove the headstock center: 1. disConneCt Lathe From poWer! 2. hold the center with a rag or a glove so the center does not fall to the floor when it ...
Page 26 - Removing faceplate or Handwheel; Installing faceplate /; Installing faceplate or Handwheel
-24- model g0694 (mfg. since 1/09) 3. rotate the spindle by hand until the lock pin engages and keeps the spindle from rotat-ing. 4. apply a thin coat of light machine oil on the spindle threads, then thread the faceplate or handwheel onto the spindle until it is snug. 5. tighten the four faceplate ...
Page 28 - Indexing
-26- model g0694 (mfg. since 1/09) 4. position the belt on the motor and spindle pulleys for the correct speed range. 5. Loosen the lock lever and allow the motor weight to tension the belt. there should be almost no belt looseness or belt deflection. Note: If the motor does not hang freely against ...
Page 30 - Spindle Turning; Setting Up for Spindle Turning
-28- model g0694 (mfg. since 1/09) Spindle Turning spindle turning is the operation performed when a workpiece is mounted between the headstock and the tailstock (see figure 30 for an example). figure 30. typical spindle turning operation. Workpiece Workpiece Center Pencil Lines Marked Diagonally Ac...
Page 32 - Spindle Turning Safety Tips; faceplate Turning; Mounting Workpiece on faceplate
-30- model g0694 (mfg. since 1/09) Spindle Turning Safety Tips • When turning the lathe ON , stand away from the path of the spinning workpiece until the lathe reaches full speed and you can verify that the workpiece will not come loose. • Use the slowest speed when starting or stop-ping the lathe. ...
Page 33 - Using Backing Block; Outboard Turning
model g0694 (mfg. since 1/09) -31- Using Backing Block if wood screws cannot be placed in the workpiece, then the faceplate can be mounted on a backing block that is glued to the workpiece (see figure 36 for an example). Outboard Turning When the workpiece is larger than 20" in diam-eter, mount ...
Page 35 - SEcTION 5: AccESSORIES
model g0694 (mfg. since 1/09) -33- SEcTION 5: AccESSORIES aCCessories G1194—3-Jaw chucka "must have" for the serious wood turner. this 3-jaw chuck is a self-centering style chuck used mostly for round work. all three jaws tighten together at the same time. Jaws are reversible for expanded wo...
Page 37 - SEcTION 6: MAINTENANcE; Schedule
model g0694 (mfg. since 1/09) -35- SEcTION 6: MAINTENANcE Always disconnect power to the machine before performing maintenance. failure to do this may result in serious person- al injury. For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructio...
Page 38 - Lubricating Spindle Bearings
-36- model g0694 (mfg. since 1/09) Lubricating Spindle Bearings 1. disConneCt Lathe From poWer! 2. Loosen the set screws closest to the faceplate on the inboard mounting hub and remove the faceplate. 3. Loosen the set screws on the inner face of the mounting hub, as shown in figure 47, then remove t...
Page 39 - General Lubrication
model g0694 (mfg. since 1/09) -37- 12. Loosen the set screws on the spanner nut, and use a spanner wrench or a hammer and a punch to loosen and remove the nut, as shown in figure 51. 13. repeat Steps 3–7 on the outboard spindle bearing. 14. reinstall the spanner nut. only tighten the spanner nut far...
Page 41 - Troubleshooting
model g0694 (mfg. since 1/09) -39- review the troubleshooting and procedures in this section to fix or adjust your machine if a problem devel-ops. if you need replacement parts or you are unsure of your repair skills, then feel free to call our technical support at (570) 546-9663. SEcTION 7: SERVIcE...
Page 42 - Wood Lathe Operation
-40- model g0694 (mfg. since 1/09) symptom possible Cause possible solution Vibration noise while machine is running; noise changes when speed is changed. 1. Belt cover loose. 2. dented fan cover on motor. 3. Worn or damaged spindle bearing(s).4. Loose pulley. 1. tighten belt cover lock knob; if nec...
Page 43 - Belt Adjustment; checking Belt; Tensioning Belt
model g0694 (mfg. since 1/09) -41- Belt Adjustment For optimal power transmission from the motor to the spindle, the belt must be in good condi-tion and properly tensioned. the belt should be checked for cracks, fraying and wear. Check belt tension every three months; more often if the lathe is used...
Page 44 - Bearing Service
-42- model g0694 (mfg. since 1/09) changing Belt/ Bearing Service removing the belt is a special procedure that should not be rushed. only replace the belt if it is slipping/damaged or if you need to replace the spindle bearings. For this procedure you will remove the handwheel and mounting hub, hub...
Page 49 - Wiring Safety Instructions
model g0694 (mfg. since 1/09) -47- these pages are current at the time of printing. however, in the spirit of improvement, we may make chang-es to the electrical systems of future machines. study this section carefully. if there are differences between your machine and what is shown in this section,...
Page 50 - Wiring Diagram
-48- Model G0694 (Mfg. Since 1/09) READ ELECTRICAL SAFETY ON PAGE 47! Hot Hot 6-15 Plug (As Recommended) 220V 1-PH G VS DIAL CONTROL PANEL (SHOWN FROM BEHIND) 12 11 24 23 DOOR LIMIT SWITCH MOTOR 3HP 220V 3-PH SPEED DISPLAY BOARD GND 1 2 3 E AC IN 300W 100 Ω Delta VFD022E21A Inverter INPUT: 1-PH 200-...
Page 51 - Electrical components
model g0694 (mfg. since 1/09) -49- Electrical components figure 72. Control panel wiring. figure 74. Wiring component location. figure 73. Tachometer sensor location. inverter resistor motor Junction Block door Limit switch
Page 52 - Lathe Breakdown
-50- model g0694 (mfg. since 1/09) 1 3 3 5 10 18 19 20 21 27 28 29 26 29 30 147 31 32 130 32 33 33 105 33 130 34 35 36 37 39 40 41 42 43 44 128 45 46 47 47A 48 49 142 143 102 144 145 146 127 52 53 54 52 53 54 55 56 57 58 59 62 65 66 67 68 69 70 71 72 73 75 76 78 79 80 81 82 86 89 103 105 115 122 123...
Page 53 - Lathe Parts List
model g0694 (mfg. since 1/09) -51- REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P0694001 BED 66 P0694066 SPACING COLLAR 3 PB101 HEX BOLT 7/16-14 X 1-1/2 67 P0694067 TRANSFORMER 5 PLW05M LOCK WASHER 12MM 68 P0694068 SPACER 10 PLW01 LOCK WASHER 5/16 69 P0694069 FIBER WASHER 12MM 18 P0694018 HEAD ST...
Page 54 - Stand Breakdown
-52- model g0694 (mfg. since 1/09) 2 6 8 9 5 6 8 5 12 11 13 14 15 50 77 80 10 17 23 24 25 50 60 77 83 84 85 90 91 92 93 94 95 96 97 22 104 106 107 108 109 110 111 112 113 114 116 117 118 120 129 131 125 132 133 134 135 136 137 58 126 125 119 126 10 9 5 6 8 13 80 14 115 126 86 86 5 6 8 88 98 87 64 St...
Page 55 - Stand Parts List
model g0694 (mfg. since 1/09) -53- Stand Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 2 P0694002 LEFT STAND (CABINET) 94 PCAP100M CAP SCREW M8-1.25 X 15 5 PLW05M LOCK WASHER 12MM 95 PCAP31M CAP SCREW M8-1.25 X 25 6 PLW05M LOCK WASHER 12MM 96 PLW04 LOCK WASHER 3/8 8 PB90 HEX BOLT 7/16-14 ...
Page 56 - Labels & cosmetics Breakdown
-54- model g0694 (mfg. since 1/09) Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLAcE that label before using the machi...
Page 57 - WARRANTY CARD
C U T A LO N G D O T T E D LI N E Name _____________________________________________________________________________ Street _____________________________________________________________________________City _______________________ State _________________________ Zip _____________________Phone # _____...
Page 59 - WARRANTY AND RETURNS
WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of main...
Page 60 - Buy Direct and Save with Grizzly; ORDER
Buy Direct and Save with Grizzly ® – Trusted, Proven and a Great Value! ~Since 1983~ ORDER 24 HOURS A DAY! 1-800-523-4777 Visit Our Website Today For Current Specials!
