Page 3 - Table of Contents
Table of Contents INTRODUCTION ............................................... 2 Foreword ........................................................ 2Contact Info ................................................... 2G0637 Machine Data Sheet .......................... 3G0638 Machine Data Sheet ...........
Page 4 - INTRODUCTION; Foreword; Contact Info
-2- G0637/G0638 Cyclone Dust Collector INTRODUCTION Foreword We are proud to offer the Model G0637/G0638 7 1 ⁄ 2 and 10 HP Cyclone Dust Collectors. These machines are part of a growing Grizzly family of fine woodworking machinery. When used accord-ing to the guidelines set forth in this manual, you ...
Page 9 - Identification
G0637/G0638 Cyclone Dust Collector -7- A. Motor—Model G0637: 7 1 ⁄ 2 HP, 220/440V, 3-Phase —Model G0638: 10HP, 220/440V, 3-Phase B. Noise Muffler C. Canister Filter Brush Handles D. Canister Filter E. Collection Bag F. Remote Control G. Collection Drum H. Control Box I. Cyclone Assembly J. Inlet Por...
Page 12 - Additional Safety for Dust Collectors
-10- G0637/G0638 Cyclone Dust Collector No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in seriou...
Page 13 - SECTION 2: CIRCUIT REQUIREMENTS; Full Load Amperage Draw; Phase Converter
G0637/G0638 Cyclone Dust Collector -11- SECTION 2: CIRCUIT REQUIREMENTS Circuit Requirements Serious personal injury could occur if you connect the machine to the power source before you have completed the set up pro- cess. DO NOT connect the machine to the power source until instructed to do so. Fu...
Page 15 - Setup Safety; Items Needed for; Unpacking
G0637/G0638 Cyclone Dust Collector -13- Wear safety glasses dur- ing the entire set up pro- cess! This machine presents serious injury hazards to untrained users. Read through this entire manu- al to become familiar with the controls and opera- tions before starting the machine! Setup Safety SECTION...
Page 16 - NOTICE
-14- G0637/G0638 Cyclone Dust Collector Inventory After all the parts have been removed from the boxes, you should have the following items: Inventory: (Figures 5–8) Qty A. Upper Stand Braces ................................... 4 B. Upper Stand Legs ...................................... 4 C. Filter...
Page 17 - Lighting
G0637/G0638 Cyclone Dust Collector -15- If any nonproprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store. Figure 9. G0637/G0638 clearance dimensions. � ��� ���� ���� � ��� � ��� � �...
Page 18 - Bolting to Concrete Floors; Mounting to Shop; Clean Up
-16- G0637/G0638 Cyclone Dust Collector We recommend that you mount your new dust collection system to the floor. Because floor materials may vary, floor mounting hardware is not included. Bolting to Concrete Floors Lag shield anchors with lag bolts and anchor studs ( Figure 10 ) are two popular met...
Page 19 - Hardware Identification Chart
G0637/G0638 Cyclone Dust Collector -17- Hardware Identification Chart
Page 20 - Assembly; Upper Stand
-18- G0637/G0638 Cyclone Dust Collector Assembly Upper Stand 1. Use (8) 3 ⁄ 8 "-16 x 3 ⁄ 4 " hex bolts, (16) 3 ⁄ 8 " flat washers, and (8) 3 ⁄ 8 "-16 lock nuts to connect 2 upper stand legs, 1 upper stand brace, and 1 lower stand brace — only finger tighten the fasteners (see Figure ...
Page 21 - Intake Cylinder and Blower Housing; Intake Barrel and Large Cyclone
G0637/G0638 Cyclone Dust Collector -19- Intake Cylinder and Blower Housing 1. Place the intake cylinder on the floor and apply the 3 x 6 x 1800mm gasket to the intake cylinder top rim, between the mounting holes and the inside edge (see Figure 15 ). 3. Use the (4) 5 ⁄ 16 "-18 x 3 ⁄ 4 " hex b...
Page 22 - Blower Housing and Intake Barrel
-20- G0637/G0638 Cyclone Dust Collector 4. With assistance, place the intake barrel over the large cyclone funnel and align the mount-ing holes as illustrated in Figure 17 . NOTICE When connecting parts that have a gasket applied to the mounting surface, always tighten the fasteners in a diagonal an...
Page 23 - Mount Blower/Intake Assembly to
G0637/G0638 Cyclone Dust Collector -21- Note: Orient the two assemblies so that the large, round intake port of the intake barrel is NOT directly underneath the rectangular outlet port of the blower housing. The outlet port will connect to the canister filters and will not allow room for attachment ...
Page 24 - Outlet Port and Canister Filters
-22- G0637/G0638 Cyclone Dust Collector 6. To allow the mounting holes of the lower stand legs to align properly, slightly loosen the 16 fasteners that connect the lower stand braces to the upper stand legs (see Figure 24 ). 7. Secure the lower stand legs to the upper stand assembly with (24) 3 ⁄ 8 ...
Page 29 - Test Run
G0637/G0638 Cyclone Dust Collector -27- Test Run When the assembly is complete, test run your dust collection system to make sure it operates properly. If, during the test run, you cannot easily locate the source of an unusual noise or vibration, stop using the machine immediately, then review the T...
Page 30 - SECTION 4: DESIGNING THE; Metal Duct
-28- G0637/G0638 Cyclone Dust Collector Duct Material General The Model G0637/G0638 is designed to be a cen-tral dust collector system. Locate the dust collec-tor in an out of the way location such as a corner or separate room. The large suction capacity of the Model G0637/G0638 allows great flexibi...
Page 31 - Flexible Duct; Plastic Duct
G0637/G0638 Cyclone Dust Collector -29- There are quite a number of options when it comes to metal duct, but metal duct that is spe-cially manufactured for dust collection is the best choice. When selecting your metal duct, choose high quality metal duct with smooth welded inter-nal seams that will ...
Page 32 - System Design; Step 3. Sketch a Basic Duct Layout
-30- G0637/G0638 Cyclone Dust Collector Step 1. Decide Who Will Design For most small-to-medium sized shops, you can design and build the dust collection system your-self without hiring engineers or consultants. We have included some basic information here to get you started on a dust collection sys...
Page 34 - Determining Main Line Duct Size; Determining Branch Line Duct Size
-32- G0637/G0638 Cyclone Dust Collector Determining Main Line Duct Size The general rule of thumb for a main line duct is that the velocity of the airflow must not fall below 3500 FPM. For small/medium sized shops, using the inlet size of the dust collector as the main line duct size will usually ke...
Page 35 - Calculating Duct Resistance
G0637/G0638 Cyclone Dust Collector -33- Calculating Duct Resistance Adding duct work, elbows, branches and any other components to a duct line increases airflow resistance (static pressure loss). This resistance can be minimized by using rigid (smooth) pipe and gradual curves, as opposed to flexible...
Page 36 - System Grounding
-34- G0637/G0638 Cyclone Dust Collector Note: When calculating static pressure loss to determine if multiple lines can be left open at the same time, only include the main line numbers once. 5. Compare the total static pressure loss for that line to the maximum static pressure rating of your dust co...
Page 38 - SECTION 5: ACCESSORIES
-36- G0637/G0638 Cyclone Dust Collector Figure 63. Rigid Metal Flex Hose. H7216—5" x 5' Rigid Metal Flex Hose H7217—6" x 5' Rigid Metal Flex Hose H7218—7" x 5' Rigid Metal Flex Hose H7219—8" x 5' Rigid Metal Flex Hose H7220—9" x 5' Rigid Metal Flex Hose This flex hose provides ju...
Page 41 - SECTION 6: OPERATIONS; Remote Control
G0637/G0638 Cyclone Dust Collector -39- Do NOT put hands or small objects near inlet openings during opera- tion. Objects sucked into the inlet will meet with the impeller blade. Failure to heed this warning could result in property damage or per- sonal injury. General Operating your Model G0637/G06...
Page 42 - SECTION 7: MAINTENANCE; Schedule
-40- G0637/G0638 Cyclone Dust Collector SECTION 7: MAINTENANCE Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious person- al injury. For optimum performance from your machine, follow this maintenance schedule and refer to any specific instr...
Page 43 - Troubleshooting
G0637/G0638 Cyclone Dust Collector -41- Review the troubleshooting and procedures in this section to fix or adjust your machine if a problem devel-ops. If you need replacement parts or you are unsure of your repair skills, then feel free to call our Technical Support at (570) 546-9663. SECTION 8: SE...
Page 44 - Dust Collector Operation
-42- G0637/G0638 Cyclone Dust Collector Dust Collector Operation Symptom Possible Cause Possible Solution Loud, repetitious noise, or excessive vibration coming from dust collector. 1. Dust collector is not on a flat surface and wobbles. 2. Impeller is damaged and unbalanced. 3. The motor mounting o...
Page 45 - Service Log
G0637/G0638 Cyclone Dust Collector -43- Service Log Service Performed Approximate Hours Of Use Date
Page 46 - G0637 Electrical Components
-44- G0637/G0638 Cyclone Dust Collector G0637 Electrical Components Figure 75. Model G0637 motor wiring (220V). Figure 74. Model G0637 control box. G0637 electrical components
Page 47 - Wiring Diagrams
G0637/G0638 Cyclone Dust Collector -45- ����������������� ���������������������� ��������� �� �� �� �� ����� ����� ����� ��� ��������� �� �� ��� ��� ��� �� �� �� �� �� �� � � �������������� ������������� ���� ���� ���� ���� �� �� ����� ������ ����� ���������������� ������������ ���� ���� ���� ���� �...
Page 49 - G0638 Electrical Components
G0637/G0638 Cyclone Dust Collector -47- G0638 Electrical Components Figure 77. Model G0638 control box cover (shown from back). Figure 76. Model G0638 control box. Figure 78. Model G0638 motor wiring (220V). G0638 electrical components
Page 52 - Parts Breakdown
-50- G0637/G0638 Cyclone Dust Collector � ��� ��� �� �� �� � �� �� �� � �� �� �� �� �� �� �� ��� ��� ��� ��� ��� ��� � � �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� ��� ��� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� ���� �� �� �� �� �� �� �� �� �� ����...
Page 53 - Parts List
G0637/G0638 Cyclone Dust Collector -51- Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P0637001 MOTOR 7.5HP 220V/3-PHASE (G0637) 25 PW07 FLAT WASHER 5/16 1 P0638001 MOTOR 10HP 220V/3-PHASE (G0638) 26 PN02 HEX NUT 5/16-18 1-1 P0637001-1 MOTOR JUNCTION BOX 27 P0637027 FILTER L-BRACE RIGHT ...
Page 55 - Label Placement
G0637/G0638 Cyclone Dust Collector -53- Label Placement Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label b...
Page 56 - WARRANTY AND RETURNS
-54- G0637/G0638 Cyclone Dust Collector Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterati...
