Page 3 - Table of Contents
Table of Contents INTRODUCTION ............................................................................................................................... 2 Foreword .....................................................................................................................................
Page 4 - Foreword; INTRODUCTION; Contact Info
-2- Model G0517 Mill/Drill If you have any comments regarding this manual, please write to us at the address below: Grizzly Industrial, Inc. C / O Technical Documentation Manager P.O. Box 2069 Bellingham, WA 98227-2069 We stand behind our machines. If you have any service questions or parts requests...
Page 5 - Machine Data Sheet; MACHINE DATA
Model G0517 Mill/Drill -3- Machine Data Sheet The information contained herein is deemed accurate as of 5/12/2006 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 1 OF 3 Model ...
Page 7 - Identification
Model G0517 Mill/Drill -5- A. ON/OFF Switch w/Safety Key B. Belt Tension Handle C. Belt Tension Locks D. Headstock Clamp Handle E. Head Elevation Crank (Z Axis, Major) F. Column Lock G. Longitudinal Handwheels (X Axis) H. Splash Tray I. Cross Feed Handwheel (Y Axis) J. Cabinet Stand K. Quill Lock L....
Page 8 - NOTICE; Safety Instructions for Machinery
-6- Model G0517 Mill/Drill 4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can cause permanent hearing damage. 5. WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, or jewelry which may get caught in moving parts. Wear protective hair covering to con...
Page 10 - Additional Safety for Mill /Drills
-8- Model G0517 Mill/Drill 1. EYE/FACE/HAND PROTECTION. Wear safety glasses or face shield when using this machine. Always keep hands and fin-gers away from cutting tool. DO NOT wear gloves when operating the machine. 2. SECURING BIT. Properly tighten the cut- ting tool before using this machine. 3....
Page 11 - SECTION 2: CIRCUIT REQUIREMENTS; Operation
Model G0517 Mill/Drill -9- SECTION 2: CIRCUIT REQUIREMENTS Figure 1. Typical 5-15 plug and receptacle. Serious personal injury could occur if you connect the machine to the power source before you have completed the set up pro- cess. DO NOT connect the machine to the power source until instructed to...
Page 12 - Unpacking; Inventory
-10- Model G0517 Mill/Drill The Model G0517 was carefully packed when it left our warehouse. If you discover the machine is damaged after you have signed for delivery, please immediately call Customer Service at (570) 546-9663 for advice. Save the containers and all packing materials for possible in...
Page 13 - Clean Up; Site Considerations
Model G0517 Mill/Drill -11- The unpainted surfaces are coated with a waxy oil to protect them from corrosion during ship-ment. Remove this protective coating with a sol-vent cleaner or citrus-based degreaser such as Grizzly’s G7895 Degreaser. Some parts may need to be removed before they can be thor...
Page 14 - Assembly
-12- Model G0517 Mill/Drill To assemble the mill /drill: 1. Mount the stand to the floor in your desired location. 2. Place the splash tray on top of the stand, as shown in Figure 8 , and align the mounting holes. Note: Take care to install the splash tray in the same orientation as shown in Figure ...
Page 16 - Test Run
-14- Model G0517 Mill/Drill Test Run The purpose of a test run is to make sure your machine and its safety components are function-ing correctly. The machine should remain discon-nected from power until instructed otherwise. To test run the machine: 1. Loosen the lock knobs on both sides ( Figure 14...
Page 17 - SECTION 4: OPERATIONS; Table Travel
Model G0517 Mill/Drill -15- Figure 15. Headstock elevation controls. SECTION 4: OPERATIONS NOTICE If you have never used this type of machine or equipment before, WE STRONGLY REC- OMMEND that you read books, trade maga- zines, or get formal training before begin- ning any projects. Regardless of the...
Page 21 - Drilling
Model G0517 Mill/Drill -19- The basic operation when drilling is lining up your drill bit with the intended hole location, clamping the workpiece to the table, turning the mill/drill ON , and using the downfeed handles to move the spinning drill bit into the workpiece. For safe operation and optimum...
Page 22 - Drilling Speeds
-20- Model G0517 Mill/Drill Drilling Speeds Twist/Brad Point Drill Bits Soft Wood Hard Wood Plastic Brass Aluminum Mild Steel 1/16" – 3/16" 3000 2500 2500 2500 3000 2500 13/64" – 3/8" 2000 1500 2000 1250 2500 1250 25/64" – 5/8" 1500 750 1500 750 1500 600 11/16" – 1" 7...
Page 23 - Milling Speed
Model G0517 Mill/Drill -21- Milling Speed Closely follow the proper cutting speed—with a reasonable feed speed—to reduce undue strain on all moving parts and increase operator safety. Prior to machining, you need to determine the best speed to cut your workpiece, and then set that speed on the machi...
Page 24 - SECTION 5: ACCESSORIES
-22- Model G0517 Mill/Drill SECTION 5: ACCESSORIES G2500—20-PC Regular Sanding Drum Set This kit consists of 5 drums in popular 1 ⁄ 2 " x 1 ⁄ 2 ", 3 ⁄ 4 " x 1", 1"x 1", 1 1 ⁄ 2 " x 1 1 ⁄ 2 ", and 2" x 1 1 ⁄ 2 " sizes. Comes with 50, 80 and 120 grit sizes for e...
Page 26 - SECTION 6: MAINTENANCE; Unpainted Cast Iron; Lubrication
-24- Model G0517 Mill/Drill SECTION 6: MAINTENANCE Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious person- al injury. Protect the unpainted cast iron surfaces on the table by removing vises and fixtures daily and by wiping the table clea...
Page 27 - Adjusting Gibs
Model G0517 Mill/Drill -25- Oil Fittings Oil fittings are located on the tops of each handwheel and on each side of the base. Lubricate these fittings with ISO 68 or SAE 20W oil by depressing the ball with an oil can nozzle and squirting once or twice. Figure 46. Handwheel oil fittings. Figure 47. O...
Page 28 - About Service; Troubleshooting
-26- Model G0517 Mill/Drill This section is provided for your convenience—it is not a substitute for the Grizzly Service Department. If you need help troubleshooting, you need replacement parts, or you are unsure of how to perform the pro-cedures in this section, then feel free to call our Technical...
Page 30 - Electrical Components
-28- Model G0517 Mill/Drill Electrical Components Figure 51. Motor wiring inside junction box. Figure 50. Power switch assembly. �������� ������������� ����������������� ������������������ ������� ������������� �������������������� ����� ����� �� �� �� �� ������� ��������� ������� ��� ������ ������ ...
Page 31 - Stand /Base Parts Breakdown
Model G0517 Mill/Drill -29- Stand /Base Parts Breakdown � � � � � � � � �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� ��
Page 32 - Stand /Base Parts List
-30- Model G0517 Mill/Drill REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P0517001 BASE 35 PW06M FLAT WASHER 12MM 2 P0517002 DOOR 36 PN43M ACORN NUT M12-1.75 3 P0517003 HINGE 37 P0517055 HANDLE COLLAR 4 P0517004 KNURLED THUMB SCREW M6-1 X 20 38 P0517056 HANDLE 5 P0517005 OIL PLATE 39 P0517039 COVE...
Page 33 - Headstock Parts Breakdown
Model G0517 Mill/Drill -31- Headstock Parts Breakdown �� �� ��� ��� ��� ��� ��� �� �� �� �� �� �� �� �� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �...
Page 34 - Headstock Parts List
-32- Model G0517 Mill/Drill REF PART # DESCRIPTION REF PART # DESCRIPTION 68 P0517068 BODY 104 PSS23M SET SCREW M4-.7 X 10 69 P0517069 KNOB M8-1.25 X 25 105 PN09M HEX NUT M12-1.75 70 P0517070 SHIFTER BAR 106 PN09M HEX NUT M12-1.75 71 P0517071 PIN 107 P0517107 SLIDE BAR 72 P0517072 PIN 108 P0517139 P...
Page 35 - WARRANTY AND RETURNS
Model G0517 Mill/Drill -33- Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack ...
Page 37 - WARRANTY CARD
C U T A LO N G D O T T E D LI N E Name _____________________________________________________________________________ Street _____________________________________________________________________________City _______________________ State _________________________ Zip _____________________Phone # _____...
Page 40 - Call Today For A; FREE; Full Color Catalog
Buy Direct and Save with Grizzly ®: Trusted, Proven and a Great Value! -OR- • SECURE ORDERING • ORDERS SHIPPED WITHIN 24 HOURS • E-MAIL RESPONSE WITHIN ONE HOUR Visit Our Website Today And Discover Why Grizzly ® Is The Industry Leader! Call Today For A FREE Full Color Catalog