Grizzly Industrial G0516 - Manual

-4- G0516 Lathe/Mill Additional Safety Instructions For Lathe/Mills Like all power tools, there is danger asso-ciated with the Model G0516 Lathe/Mill.Accidents are frequently caused by lack offamiliarity or failure to pay attention. Usethis tool with respect and caution to lessenthe possibility of o...

G0516 Lathe/Mill -5- 110V Operation SECTION 2: CIRCUIT REQUIREMENTS The Model G0516 Lathe/Mill is wired for 110Vsingle-phase operation. The largest motor, the 3 ⁄ 4 HP lathe motor, will safely draw 9 amps at 110V.A 10-amp fuse or circuit breaker should be usedwhen connecting this combination lathe/m...

-6- G0516 Lathe/Mill Figure 1. Typical 110V plug and outlet. Grounding In the event of an electrical short, groundingreduces the risk of electric shock by providing apath of least resistance to disperse electric cur-rent. This tool is equipped with a power cord hav-ing an equipment-grounding prong. ...

G0516 Lathe/Mill -7- Commentary We are proud to offer the Model G0516Lathe/Mill. The Model G0516 is part of a growingGrizzly family of fine metalworking machinery.When used according to the guidelines set forthin this manual, you can expect years of trouble-free, enjoyable operation and proof of Gri...

-8- G0516 Lathe/Mill Figure 2. The following is a list of controls and components on the Model G0516. Please take time to become familiar with each term and its location. These terms will be used throughout the manual andknowing them is essential to understanding the instructions and terminology use...

G0516 Lathe/Mill -11- 5mm 10mm15mm20mm25mm30mm35mm40mm45mm50mm55mm60mm65mm70mm75mm Washer LockWasher HexNut WingNut PhillipsHeadSheetMetalScrew Setscrew PhillipsHeadScrew ThumbScrew SlottedScrew CountersunkPhillipsHeadScrew CapScrew CarriageBolt HexHeadBolt ButtonHeadScrew FlangeBolt PhillipsHeadHex...

-12- G0516 Lathe/Mill Site Considerations Make your shop “childsafe.” Ensure that yourworkplace is inaccessibleto youngsters by closingand locking all entranceswhen you are away. Neverallow visitors in your shopwhen assembling, adjust-ing or operating equipment. FLOOR AND WORKBENCH LOAD Your Model G...

-14- G0516 Lathe/Mill Attach Mill/Drill to Lathe To attach the mill/drill unit to the lathe body: 1. Get the help of an assistant. 2. Locate the included nut that fits on the largebolt in the mounting bracket, so you have itready for the next step. 3. Place the bottom end of the mill/drill unit over...

-16- G0516 Lathe/Mill Test Run Lathe Before continuing to Section 6: Operations , test run the lathe to make sure it runs properly. To test run the lathe: 1. Make sure that there is NOT a chuck keyinserted in the chuck, and that the lathe eye-shield is in the down position over the lathechuck. Make ...

-18- G0516 Lathe/Mill SECTION 6: LATHE OPERATIONS Keep loose clothing outof the way of machineryand keep hair pulledback during operations. NOTICE The following section was designed to giveinstructions on how to prepare the variousitems of your LATHE during operation pro- cedures; however, this sect...

G0516 Lathe/Mill -21- 3. Insert the end of the dead center into the tail-stock barrel, as shown in Figure 18 , until it seats tight enough that it will not rotate whenturned by hand. Note—do not worry about pushing the dead center into the barrel toofar. The force of the center contacting amounted w...

-22- G0516 Lathe/Mill Figure 20. Removing tool post lock handle. Figure 22. Optional quick change tool post installed. Figure 21. Removing tool post. Changing Tool Posts The Model G0516 comes with a turret tool post.Grizzly also offers quick change tool post as anoptional accessory to the Model G051...

G0516 Lathe/Mill -23- Adjusting Compound Slide Similar to the cross slide, the compound slide fea-tures a scale that displays graduations of onethousandths of an inch (.001"). Unlike the crossslide, the compound slide can be rotated to a setangle and then it can be moved back and forthalong the ...

-24- G0516 Lathe/Mill Adjusting Carriage Figure 25. Carriage controls. Like most lathes, the longitudinal movement ofthe carriage (carriage feed) on the Model G0516can be controlled both manually and automatical-ly. Before proceeding, take a closer look at thecarriage controls shown in Figure 25 . T...

-30- G0516 Lathe/Mill 15. Tighten the adjustable shafts and the gearbracket cap screw. At this point, all gearsshould not be able to move out of position. 16. Turn the the chuck by hand to make sure thatall the gears turn smoothly. 17. Replace the drive cover and secure it withthe knurled knobs. 18....

-32- G0516 Lathe/Mill Changing Speeds The Model G0516 features 6 speeds—150, 240,490, 750, 1200 & 2400 RPM. These speeds canbe changed by positioning the V-belt in differentsheaves on the drive pulleys, as illustrated in thespeed change chart on the machine label or in Figure 49 . Figure 49. Spe...

-34- G0516 Lathe/Mill Changing Chucks Figure 54 . Removing mill/drill spindle cap. The drill chuck can be removed and replaced withan optional collet chuck when switching to millingoperations. To change chucks in the mill/drill: 1. Disconnect the lathe/mill from the powersource! 2. Remove the mill/d...

-36- G0516 Lathe/Mill Figure 60. Mill table installed on cross slide. 4. Secure the milling table to the cross slide,using a 6mm allen wrench with the tablemounting cap screws. Figure 60 shows the milling table installed on the cross slide. Installing Mill Table The Model G0516 includes a milling ta...

G0516 Lathe/Mill -37- SECTION 8: MAINTENANCE Disconnect power to themachine when perform-ing any adjustments ormaintenance. Failure todo this may result in seri-ous personal injury. Lubrication Ball Fitting Lubrication Points— Lubricate the following areas every 8 hours of actual use: 1. Left Leadsc...

G0516 Lathe/Mill -39- Maintenance Performed Approximate Hours Of Use Maintenance Log Date

-40- G0516 Lathe/Mill NOTICE When adjusting gibs, keep in mind that thegoal of gib adjustment is to remove unneces-sary sloppiness without causing the slides tobind. Loose gibs may cause poor finishes onthe workpiece and may cause undue wear onthe slide. Over-tightening may cause prema-ture wear on ...

-42- G0516 Lathe/Mill Figure 70. Finished dead center. Aligning Tailstock The tailstock on the Model G0516 is aligned withthe headstock at the factory. However, at timesyou may wish to misalign the tailstock for certainoperations; then, realign it when you are finished. To align the tailstock: 1. Ce...

G0516 Lathe/Mill -43- Figure 73. Adjusting for tailstock end taper. 7. Loosen the tailstock clamp nut and the lockscrew shown in Figure xx . Figure 74. Tailstock offset adjustment screw. Bearing Preload This lathe is shipped from the factory with thebearing preload already set. If the preloadrequire...

-44- G0516 Lathe/Mill Service Performed Approximate Hours Of Use Service Log Date

G0516 Lathe/Mill -45- SECTION 10: REFERENCE INFO The following pages contain general machinedata, parts diagrams, parts lists andWarranty/Return information for your ModelG0516. If you need parts or help in assembling yourmachine, or if you need operational information,call the Grizzly Service Depar...

-46- G0516 Lathe/Mill Design Type ....................................................................................................Bench Model Overall Dimensions: Overall Length ..........................................................................................................44"Overal...

-66- G0516 Lathe/Mill Grizzly Imports, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, neg-ligence, accidents, repairs or alterations or lack of maint...

G0516 Lathe/Mill -67- WARRANTY CARD NAME_______________________________________________ PHONE NUMBER___________________ STREET________________________________________________________________________________CITY_______________________________STATE_________ZIP ___________________________________MODEL#...

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