Page 2 - WARNING; other masonry products.
WARNING Some dust created by power sanding, sawing, grind-ing, drilling, and other construction activities containschemicals known to the State of California to causecancer, birth defects or other reproductive harm.Some examples of these chemicals are: • Lead from lead-based paints.• Crystalline sil...
Page 3 - TABLE OF CONTENTS
SECTION 1: SAFETY ........................................................................................................................2 Safety Instructions For Power Tools ..........................................................................................2Additional Safety Instructions Fo...
Page 4 - For Your Own Safety Read Instruction; NOTICE; Safety Instructions For Power Tools
-2- G0512 Edge Sander 5. KEEP CHILDREN AND VISITORSAWAY . All children and visitors should be kept at a safe distance from work area. 6. MAKE WORKSHOP CHILD PROOF with padlocks, master switches, or by removingstarter keys. 7. NEVER FORCE TOOL . It will do the job better and safer at the rate for whi...
Page 6 - Additional Safety Instructions For Sanders
-4- G0512 Edge Sander Like all power tools, there is danger asso-ciated with the Edge Sander. Accidents arefrequently caused by lack of familiarity orfailure to pay attention. Use this tool withrespect and caution to lessen the possibil-ity of operator injury. If normal safety pre-cautions are overl...
Page 7 - SECTION 2: INTRODUCTION
G0512 Edge Sander -5- We are proud to offer the Model G0512 EdgeSander. This Edge Sander is part of a growingGrizzly family of fine woodworking machinery.When used according to the guidelines set forthin this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’scom...
Page 8 - SECTION 3: CIRCUIT REQUIREMENTS
-6- G0512 Edge Sander SECTION 3: CIRCUIT REQUIREMENTS Amperage Draw The Model G0512 features a 110V/220V motorthat is prewired at 220V. Motor Load at 220V ..............................10 ampsMotor Load at 110V ..............................20 amps Plug Type The cord set enclosed does not have a plu...
Page 9 - Extension Cords
G0512 Edge Sander -7- In the event of an electrical short, groundingreduces the risk of electric shock by providing apath of least resistance to disperse electric cur-rent. This tool is equipped with a power cord thathas a plug with an equipment-grounding prong.The outlet must be properly installed ...
Page 10 - SECTION 4: IDENTIFICATION
-8- G0512 Edge Sander Figure 3. The following is a list of controls and components on the Model G0512. Please take time to become familiar with each item and its location. These items will be used throughout the manual and know-ing them is essential to understanding the instructions and terminology ...
Page 11 - Unpacking
G0512 Edge Sander -9- The Model G0512 was carefully packed when itleft our warehouse. If you discover the machine isdamaged after you have signed for delivery, please immediately call Customer Service at(570) 546-9663 for advice. Save the containers and all packing materials forpossible inspection b...
Page 12 - Hardware Recognition Chart
Page 13 - Site Considerations
G0512 Edge Sander -11- Floor Load The Model G0512 weighs 235 lbs. and has a14 1 ⁄ 2 " x 32" footprint on the bottom of the stand. Most commercial floors are suitable for yourmachine. Some residential floors may requireadditional build up to support both the machineand operator. Working Clear...
Page 14 - Installing Feet
-12- G0512 Edge Sander This section will cover the minimum assemblyand adjustment instructions needed to beginoperation. For best results, complete the assem-bly in the order provided in this manual and thenread the remaining portion of the manual beforeattempting any type of operations. Safety must...
Page 15 - Installing Sanding
G0512 Edge Sander -13- To install the sanding belt: 1. Make sure the tension lock knob is loosened. 2. Move the tension lever into the release posi-tion as shown in Figure 7 . Figure 7. Tension lever in release position. Figure 8. Installing sanding belt. 3. Make sure the arrows on the inside of the...
Page 16 - Connecting Plug to
-14- G0512 Edge Sander Figure 9. Dust port attached to brackets. To attach the dust port: 1. Attach the dust port to the support bracketswith the three 5 ⁄ 16 "-18 x 1 ⁄ 2 " hex bolts and washers, as shown in Figure 9 , but DO NOT completely tighten the bolts yet. 2. Position the dust port a...
Page 17 - Installing Roller
G0512 Edge Sander -15- Figure 11. Sanding belt even with top of main roller. Figure 10. Idler roller guard installed and secured in position with small star knob. Before you can install the table, you must run thesander to track the belt. However, you shouldperform a “pre-tracking” procedure before ...
Page 18 - Installing Table
-16- G0512 Edge Sander Installing Table To test run and track the belt: 1. Make sure the belt is properly pre-tracked asdescribed previously. 2. Tie back loose clothing and long hair to pro-tect yourself from getting caught in the mov-ing sanding belt when you start the machine. 3. Make sure the swi...
Page 20 - Connecting to Dust
-18- G0512 Edge Sander To install the back stop: 1. Use a machinists square to position the backstop perpendicular to the platen, on the endof the table that is near the ON/OFF switch. 2. Secure the backstop to the table with three#8 x 3 ⁄ 4 " Phillips head tap screws (as shown in Figure 18 ). F...
Page 21 - Power Switch; SECTION 6: OPERATIONS
G0512 Edge Sander -19- Keep loose clothing outof the way of machineryand keep hair pulledback during operations. Your safety is important! Please follow thewarnings below: Operating this equipment creates thepotential for flying debris to cause eyeinjury. Always wear safety glasses whenoperating equ...
Page 22 - Sanding Belt
-20- G0512 Edge Sander The Model G0512 accepts a 6" x 80" sandingbelt. There are many types of sanding belts to choosefrom. We recommend Aluminum Oxide for gener-al workshop environments. Below is a chart thatgroups abrasive types into different classes, andshows which grits fall into each c...
Page 24 - Contour Sanding
-22- G0512 Edge Sander Contour Sanding To perform a contour sanding operation: 1. Start the sander by pulling the switch up. 2. Grip the workpiece firmly and feed it into thecurved end (as shown in Figure 25 ), and continue moving the workpiece profile alongthe contour until you achieve your desired...
Page 25 - SECTION 7: MAINTENANCE
G0512 Edge Sander -23- Disconnect power to themachine when perform-ing any adjustments ormaintenance. Failure todo this may result in seri-ous personal injury. Regular periodic maintenance on your GrizzlyEdge Sander will ensure its optimum perfor-mance. Make a habit of inspecting your sandereach tim...
Page 26 - Adjusting Tensioner; SECTION 8: SERVICE ADJUSTMENTS
-24- G0512 Edge Sander Disconnect power to themachine when perform-ing any adjustments ormaintenance. Failure todo this may result in seri-ous personal injury. This section is designed to help the operator withadjustments that were made at the factory andmight also need to be made during the life of...
Page 28 - Parallel Belt
-26- G0512 Edge Sander Figure 37. Tension nut flush with threads. 5. Turn the tension nut counter-clockwise untilthe threads of the tension shaft are flush withthe nut, as shown in Figure 37 . 6. Loosen the tracking control bolt ( Figure 36, page 25 ). 7. Pull on the idler roller to take up the slac...
Page 30 - Adjustments
-28- G0512 Edge Sander Platen-to-Rollers Adjustments Figure 41. Checking top of platen-to-roller. Figure 42. Checking bottom of platen-to-roller. The platen can be adjusted forward or backwardin relation to the main and idler rollers. When theplaten is correctly adjusted, it should extendbeyond the ...
Page 33 - Aftermarket; SECTION 9: REFERENCE INFO
G0512 Edge Sander -31- The following pages contain troubleshooting, thewiring diagram, general machine data, parts dia-grams, parts lists and Warranty/Return informationfor your Model G0512. If you need parts or help in assembling yourmachine, or if you need operational information,call the Grizzly ...
Page 34 - GRIZZLY MODEL G0512 HEAVY-DUTY EDGE SANDER; MACHINE DATA
-32- G0512 Edge Sander Design Type ........................................................................ Expanded Table, Floor Model Overall Dimensions and Specifications: Table Size ....................................................................................................24" x 42 1...
Page 35 - Parts Breakdown and List
G0512 Edge Sander -33- 114 116 74 17 69 108 20A 14 15 20 78 52 65 78 64 66 113 58 61 59 72 74 21 10 115 24 12 21A 94 10 11 9 33 94 87 90 23A 54 36 39 27 92 83 29 35 28 30 22 81 5 25 3 1 4A 4B 3 4A 4B 74 72 80 73 2 23B 42 5 24 43 31 40 37 41 32 73 53 55 56 52 94 71 17 80 78 70 75 86 6 77 7 8 79 46 51...
Page 37 - Troubleshooting Machine
G0512 Edge Sander -35- SYMPTOM Motor will not start. Motor will not start; fuses orcircuit breakers blow. Motor overheats. Motor stalls (resulting inblown fuses or tripped cir-cuit). Machine slows when oper-ating. Loud, repetitious noise com-ing from machine. Machine vibrates excessive-ly. POSSIBLE ...
Page 38 - Troubleshooting Sanding
-36- G0512 Edge Sander SYMPTOM Deep sanding grooves ormarks in workpiece. Grains easily rub off thebelt. Glazed sanding belt. Burning marks on work-piece. Sanding belt clogs quicklyor burns. Workpiece frequently getspulled out of your hand. Sanding belt comes off dur-ing operation. POSSIBLE CAUSE 1....
Page 40 - Warranty and Returns
-38- G0512 Edge Sander Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,negligence, accidents, repairs or alterations or lack of mai...
Page 41 - WARRANTY CARD
CUT ALONG DOTTED LINE 9. How many of your woodworking machines are Grizzly? _____________ 10. Which benchtop tools do you own? Check all that apply. ___1" x 42" Belt Sander ___6" - Edge Grinder ___5" - Edge Drill Press ___Mini Lathe ___Edge Table Saw ___10" - 12" Thickness Pl...
