Page 3 - Table of Contents
Table of Contents INTRODUCTION ............................................... 2 ;dgZldgY######################################################## '8dciVXi>c[d#################################################### '>YZci^[^XVi^dc################################################### + SECTION 1: SAF...
Page 4 - Foreword; INTRODUCTION; Contact Info
"'" <%).'&'M(+8dbWdAVi]Z$B^aa >[ndj]VkZVcnXdbbZcihgZ\VgY^c\i]^hbVcjVa!eaZVhZlg^iZidjhVii]ZVYYgZhhWZadl/ <g^ooan>cYjhig^Va!>cX# 8 $ D IZX]c^XVa9dXjbZciVi^dcBVcV\Zg E#D#7dm'%+. 7Zaa^c\]Vb!L6.-'',"'%+. LZ hiVcY WZ]^cY djg bVX]^cZh# >[ ndj ]VkZ VcnhZgk^XZfjZhi^dchdgeVgi...
Page 8 - Identification
"+" <%).'&'M(+8dbWdAVi]Z$B^aa <%).'&'M(+8dbWdAVi]Z$B^aa# Identification P. 8]^eIgVnVcY9g^eEVc Q. Adc\^ijY^cVaVcY8gdhhha^YZAZkZg R. He^cYaZDC$D;;GdiVi^dcAZkZg S. I]gZVY9^Va T. =Va[CjiAZkZg U. 8gdhhHa^YZ=VcYaZ V. BVcjVa;ZZY=VcYL]ZZa W. HidgV\Z8VW^cZi X. AZVYHXgZl9^gZXi^dcAZkZg Y....
Page 11 - Additional Safety for Lathe / Mills
<%).'&'M(+8dbWdAVi]Z$B^aa "." No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in s...
Page 12 - Glossary of Terms
"&%" <%).'&'M(+8dbWdAVi]Z$B^aa I]Z[daadl^c\^hVa^hid[XdbbdcYZ[^c^i^dch!iZgbhVcYe]gVhZhjhZYi]gdj\]djii]^hbVcjVaVhi]ZngZaViZid i]^h aVi]Z$b^aa VcY bZiValdg`^c\ ^c \ZcZgVa# 7ZXdbZ [Vb^a^Vg l^i] i]ZhZ iZgbh [dg VhhZbWa^c\! VY_jhi^c\dgdeZgVi^c\i]^hbVX]^cZ#NdjghV[Zin^h VERY ^bedgiVciidjh...
Page 13 - Operation; SECTION 2: CIRCUIT REQUIREMENTS
<%).'&'M(+8dbWdAVi]Z$B^aa "&&" 220V Singe-Phase Operation Extension Cords Jh^c\ ZmiZch^dc XdgYh bVn gZYjXZ i]Z a^[Z d[ i]Zbdidg# >chiZVY! eaVXZ i]Z bVX]^cZ cZVg V edlZghdjgXZ#>[ndjbjhijhZVcZmiZch^dcXdgY/ JhZ Vi aZVhi V &' \Vj\Z XdgY i]Vi YdZh cdiZmXZZY*%[ZZi^caZc\i...
Page 14 - Set Up Safety
"&'" <%).'&'M(+8dbWdAVi]Z$B^aa Set Up Safety SECTION 3: SET UP I]Z BdYZa <%).' lVh XVgZ[jaan eVX`ZY l]Zc ^iaZ[i djg lVgZ]djhZ# >[ ndj Y^hXdkZg i]Z bVX]^cZ^h YVbV\ZY V[iZg ndj ]VkZ h^\cZY [dg YZa^kZgn! please immediately call Customer Service at (570) 546-9663 for advice. HVk...
Page 15 - Inventory; NOTICE
<%).'&'M(+8dbWdAVi]Z$B^aa "&(" 6[iZgVaai]ZeVgih]VkZWZZcgZbdkZY[gdbi]Zild WdmZh!ndjh]djaY]VkZi]Z[daadl^c\^iZbh/ Installed Accessories (Figure 3) .................... Qty.A. +I]gZZ"?Vl8]jX`##################################### & B. )"LVnIddaEdhiVcY8dbedjcYGZhi######## &a...
Page 16 - Site Considerations
"&)" <%).'&'M(+8dbWdAVi]Z$B^aa Floor Load NdjgaVi]Z$b^aa^hV]ZVknadVY&'%%aWh#Y^hig^Wji"ZY^cVhbVaa[ddieg^ci#EaVXZi]^hbVX]^cZdcXdc"XgZiZ [addgh dcan# I]Z [addg BJHI WZ aZkZa! dg i]ZaVi]Z$b^aa [gVbZ VcY lVnh bVn Y^hidgi dkZg i^bZ# Placement Location 8dch^YZg Zm^hi^c\ VcY V...
Page 17 - Operation Safety; SECTION 4: LATHE OPERATIONS; The Power Supply
<%).'&'M(+8dbWdAVi]Z$B^aa "&*" TURN OFF and LOCK your master power switch so no power is available to the lathe/mill, and make sure the spindle is stopped before proceeding with any adjustments or maintenance. Failure to comply may result in serious personal injury or death. L]Zc ...
Page 20 - Replacing the Jaws
"&-" <%).'&'M(+8dbWdAVi]Z$B^aa To remove a set of jaws: 1. 9>H8DCC:8I EDL:G ID I=: A6I=:$B>AA 2 # EaVXZ V e^ZXZ d[ lddY dkZg i]Z lVnh id egd" iZXii]Zb[gdbediZci^VaYVbV\Z# 3 # Ijgc i]Z X]jX` `Zn XdjciZgXadX`l^hZ VcY WVX`i]Z_Vlhdji# 4 # 8aZVc i]Z _Vl bVi^c\ hjg[VXZh VcY Ve...
Page 21 - Chuck
<%).'&'M(+8dbWdAVi]Z$B^aa "&." 5. IjgcZVX]_Vljci^a^i_jhibV`ZhXdciVXil^i] i]Zldg`e^ZXZ# 6. >c Vc deedh^c\ eViiZgc! i^\]iZc ZVX] _Vl ^c hbVaa ^cXgZbZcih# 6[iZg ndj ]VkZ VY_jhiZYi]Z[^ghi_Vl!Xdci^cjZi^\]iZc^c\i]Zdeedh^c\_Vl# 8]ZX` i]Z YZVY XZciZg Va^\cbZci [gZ"fjZcianidbV`ZhjgZ...
Page 22 - Using the Faceplate
"'%" <%).'&'M(+8dbWdAVi]Z$B^aa I]Z [VXZeaViZ XVc WZ jhZY id ijgc cdc"Xna^cYg^"XVaeVgihdg[dgd[["XZciZgijgc^c\WnXaVbe^c\i]Zldg`e^ZXZidi]Z[VXZeaViZ# To install the faceplate: GZ[Zgidi]Z Mounting the Chuck and Faceplate egdXZYjgZhdc Page 17 idbdjcii]Z[VXZeaViZ# To load a workp...
Page 23 - Using the Tailstock
<%).'&'M(+8dbWdAVi]Z$B^aa "'&" I]ZiV^ahidX` Figure 17 XVcWZjhZYidhjeedgi ldg`e^ZXZh l^i] i]Z jhZ d[ V a^kZ dg YZVY XZciZg#Jh^c\VcBI(Yg^aaX]jX`VcYVYg^aaW^i!i]ZaVi]ZXVcYg^aadgWdgZ]daZh^ci]ZXZciZgd[VeVgi#I]ZiV^ahidX` XVc Vahd WZ d[[hZi [dg Xjii^c\ h]VaadliVeZgh# To use the tailstock:...
Page 24 - Aligning Tailstock
"''" <%).'&'M(+8dbWdAVi]Z$B^aa To setup the tailstock to cut tapers: 1. AdX`i]ZiV^ahidX`^cedh^i^dc# 2. 6aiZgcViZanaddhZcVcYi^\]iZci]ZaZ[iVcYg^\]i d[[hZiVY_jhibZcihXgZlhjci^ai]ZYZh^gZYd[["hZi^h^cY^XViZYdci]ZhXVaZhZZ Figures 19 20 # 3. GZi^\]iZci]ZadX`hXgZl# Note: To return the tail...
Page 26 - Using the Centers
"')" <%).'&'M(+8dbWdAVi]Z$B^aa I]ZYZVYXZciZg^hjhZY^ci]ZiV^ahidX`VcYaVi]Zhe^cYaZ id hjeedgi ldg`e^ZXZh# L]Zc jhZY ^ci]Z iV^ahidX`! bV`Z hjgZ id `ZZe i]Z BI( YZVYXZciZg i^e VcY ldg`e^ZXZ ajWg^XViZY id egZkZci i^e\Vaa^c\# I]^haVi]Z$b^aa^hVahdhjeea^ZYl^i]VcBI*YZVYXZciZgi]Vi[^ih^cidi]ZaVi]...
Page 27 - Using the Steady
<%).'&'M(+8dbWdAVi]Z$B^aa "'*" I]Z [daadl gZhi ^c Figure 27 ^h bdjciZY dc i]Z hVYYaZVcY[daadlhi]ZbdkZbZcid[i]Zidda#I]Z[daadl gZhi gZfj^gZh dcan ild [^c\Zgh! Vh i]Z Xji"i^c\iddaVXihVhi]Zi]^gY#I]Z[daadlgZhi^hjhZYdc adc\! haZcYZg eVgih id egZkZci [aZm^c\ d[ i]Zldg`e^ZXZ [gdb i]Z egZh...
Page 28 - Using the
"'+" <%).'&'M(+8dbWdAVi]Z$B^aa I]ZXdbedjcYgZhi^hjhZYidXjiiVeZghdceVgihdg id hZi i]Z egdeZg ^c[ZZY Vc\aZ l]Zc i]gZVY^c\#>ibVnVahdWZjhZYidXjiheZX^[^XaZc\i]hadc\^ij"Y^cVaan!l]ZchZieVgVaaZaidi]Zhe^cYaZVm^h# To set the angular position: 1. AddhZci]Z]Zmcjih!dcZdcZVX]h^YZd[i]Z Xdbedjc...
Page 29 - Using the Manual
<%).'&'M(+8dbWdAVi]Z$B^aa "'," Ndj XVc bVcjVaan bdkZ i]Z Xjii^c\ idda VgdjcYi]Z aVi]Z$b^aa l^i] i]Z i]gZZ ]VcYl]ZZah h]dlc^c Figure 30 # S Longitudinal Handwheel I]Z adc\^ijY^cVa ]VcYl]ZZa bdkZh i]Z XVgg^V\ZaZ[i dg g^\]i Vadc\ i]Z WZY# I]^h Xdcigda ^h ]Zae"[ja l]Zc hZii^c\ je i]Z ...
Page 31 - Setting Power Feed
<%).'&'M(+8dbWdAVi]Z$B^aa "'." I]Z XVgg^V\Z ]Vh adc\^ijY^cVa VcY Xgdhh ha^YZedlZg [ZZY XVeVW^a^i^Zh# 6aa Y^gZXi^dch gZkZghZl]Zche^cYaZgdiVi^dc^hgZkZghZY# To set and engage the power feed: 1. 9>H8DCC:8I I=: A6I=:$B>AA ;GDB EDL:G 2. GZ[Zg id i]Z Change Gear Chart dc Page 31 id YZi...
Page 32 - Setup for Threading
"(%" <%).'&'M(+8dbWdAVi]Z$B^aa Ndjg aVi]Z ^h XVeVWaZ d[ Xjii^c\ ^cX] VcY bZig^Xi]gZVYh# To setup for threading: 1. 9>H8DCC:8I I=: A6I=:$B>AA ;GDB EDL:G 2. GZ[Zgidi]Z Change Gear Chart dc Page 31 dg i]Z X]Vgi dc i]Z ^ch^YZ d[ i]Z X]Vc\Z \ZVgYddg id YZiZgb^cZ i]Z cZZYZY XdbW^cVi^d...
Page 34 - SECTION 5: MILL OPERATIONS
"('" <%).'&'M(+8dbWdAVi]Z$B^aa SECTION 5: MILL OPERATIONS Figure 39. HiVgihl^iX]adXVi^dc# B^aaHe^cYaZDC$ D;;Hl^iX] >i^hZhhZci^VaidXadhZan[daadli]ZegdeZgWgZV`"^cegdXZYjgZh id ZchjgZ igdjWaZ [gZZ eZg[dgbVcXZ#8dbeaZiZi]^hegdXZhhdcXZndj]VkZ[Vb^a^Vg^oZYndjghZa[l^i]Vaa^chigjXi^dch^ci...
Page 35 - Positioning the; Using the Mill Table
<%).'&'M(+8dbWdAVi]Z$B^aa "((" Figure 42. =ZVYhidX`adX`cji# I]Z b^aa ]ZVYhidX` ]ZVY XVc WZ gV^hZY VcY adl"ZgZY kZgi^XVaan! dg gdiViZY aZ[i dg g^\]i je id .%§YZ\gZZh id edh^i^dc i]Z Xjii^c\ idda cZmi id i]Zldg`e^ZXZ# To position the spindle head vertically: 1. BV`Z hjgZ i]Z he^cYaZ...
Page 36 - Installing Cutters
"()" <%).'&'M(+8dbWdAVi]Z$B^aa To remove a cutter from the spindle: 1. 9>H8DCC:8I I=: A6I=:$B>AA ;GDBEDL:G 2. GZijgci]Z]ZVYhidX`idi]Z]^\]Zhiedh^i^dc VcYaddhZci]ZYgVlWVg# 3. EjidcaZVi]Zg\adkZhVcYhjeedgii]ZX]jX` dg XdaaZi VcY jci]gZVY i]Z YgVlWVg Veegdm^"bViZan[djgijgch# 4. A^...
Page 37 - Setting the Spindle; Using the Mill
<%).'&'M(+8dbWdAVi]Z$B^aa "(*" To determine and set the mill to the needed cutting RPM : 1. HZaZXi i]Z Xjii^c\ heZZY gZfj^gZY [dg i]Z bViZg^Vad[ndjgldg`e^ZXZjh^c\i]ZiVWaZ^c Figure 46 # NOTICE Failure to follow RPM and Feed Rate Guidelines will shorten cutter life and give poor workpie...
Page 38 - General Cleaning; SECTION 6: MAINTENANCE; Basic Maintenance; General Lubrication
"(+" <%).'&'M(+8dbWdAVi]Z$B^aa Figure 49. =ZVYhidX`[^aaeaj\# =ZVYhidX` D^a;^aa Eaj\ 8aZVc ndjg bVX]^cZ ZkZgn YVn dg bdgZ d[iZcVh cZZYZY# BV`Z hjgZ id jceaj\ i]Z aVi]Z$b^aaWZ[dgZ XaZVc^c\ ^i# CZkZg Wadl i]Z aVi]Z$b^aa d[[l^i] XdbegZhhZY V^g! di]Zgl^hZ ndj l^aa [dgXZbZiVa h]Vk^c\h YZZe ...
Page 39 - Belt Adjustment or
<%).'&'M(+8dbWdAVi]Z$B^aa "(," ;dg YV^an ajWg^XVi^dc! jhZ V bVcjVa d^a \jc l^i] V\ZcZgVa&%LbVX]^cZd^aidajWg^XViZi]Z[daadl^c\&*WVaad^aZg[^ii^c\h#HZZ Figure 51 [dghdbZine^" XVaadXVi^dch# L^eZd[[Vaad^aWVaa[^ii^c\hl^i]VgV\!VcYi]Zcd^ai]Z[daadl^c\adXVi^dch/ s 8gdhhha^YZIVWaZ&...
Page 40 - Gib Adjustments
"(-" <%).'&'M(+8dbWdAVi]Z$B^aa SECTION 7: SERVICE Figure 55. <^WVY_jhibZcied^cih# HVYYaZ<^W6Y_jhibZciEd^cih 8gdhhHa^YZ<^W6Y_jhibZciEd^ci Figure 56. =Va["cji\^WVY_jhibZciadXVi^dc# L]Zc VY_jhi^c\ \^Wh Figures 55 and 56 ! `ZZe ^c b^cY i]Vi i]Z \dVa ^h id gZbdkZ hadee^cZhh ^c...
Page 41 - Electrical Components
<%).'&'M(+8dbWdAVi]Z$B^aa "(." Electrical Components Figure 57. <%).':aZXig^XVaeVcZa# I8 IgVch[dgbZg Figure 67 Figure 62 Figure 68 @B& BV^cHnhiZb8dciVXidg HZZ Figure 58 @B'!@B( He^cYaZBdidg 9^gZXi^dc 8dciVXidgh He^cYaZBdidg Figure 64 Figure 59 Figure 61 Figure 60 Figure 63
Page 42 - Electrical Connections
")%" <%).'&'M(+8dbWdAVi]Z$B^aa Figure 63 . ?jcXi^dcWadX`l^g^c\# Electrical Connections Figure 62 . ?jcXi^dcWadX`l^g^c\# Figure 59. ?jcXi^dcWadX`l^g^c\# Figure 60. 8dciVXidg l^g^c\@B'VcY@B(# Figure 61 . 8dciVXidg l^g^c\@B'VcY@B(# Figure 58. 8dciVXidgl^g^c\@B&#
Page 48 - SECTION 8: ACCESSORIES
")+" <%).'&'M(+8dbWdAVi]Z$B^aa Figure 75. GZXdbbZcYZYegdYjXih[dgegdiZXi" ^c\jceV^ciZYXVhi^gdc$hiZZaVgZVh# G5562—SLIPIT ® 1 Qt. Gel G5563—SLIPIT ® 12 oz Spray G2871—Boeshield ® T-9 12 oz Spray G2870 —Boeshield ® T-9 4 oz Spray H3788 — G96 ® Gun Treatment 12 oz Spray H3789 — G96 ® G...
Page 49 - Electrical Box
<%).'&'M(+8dbWdAVi]Z$B^aa ")," ( . ' , + & ) - && &% Electrical Box (0000 Series Parts) SECTION 9: PARTS 0000 Series Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P04920001 CONTACTOR 6 P04920006 FUSE 2A (LC1-D0910, B5, 24V, 50HZ) 7 P04920007 FUSE HOUSING 2...
Page 50 - Lathe Change Gear Housing Diagram
")-" <%).'&'M(+8dbWdAVi]Z$B^aa 3101 0151 0161 0171 1018 1019 1020 1021 1022 1023 1024 1025 1026 7102 8 102 9 102 1031 2 103 1033 4103 5103 6103 7103 8103 9 103 0 104 1 104 2104 3 104 4 104 5104 6 104 7 104 8104 9104 0105 1052 1052 1053 4105 4-4101 1056 1057 1058 1005-1 Change Gears 10...
Page 52 - Leadscrew Gearbox Diagram
"*%" <%).'&'M(+8dbWdAVi]Z$B^aa 2701 2702 2703 2704 2705 2706 2707 2708 2709 2710 2714 2715 2716 2717 2718 2719 2711 2712 2713 2723 2727 2721 2722 2724 2725 2726 2728 2729 2730 2731 2732 2733 2734 2735 2736 2737 2738 2739 2740 2741 2742 2748 2747 2746 2745 2744 2743 2749 2750 2751 2720...
Page 54 - Lathe Headstock Diagram
"*'" <%).'&'M(+8dbWdAVi]Z$B^aa Lathe Headstock Diagram (3000 Series Parts) 3001 3002 3003 3004 3005 3006 3007 3008 3009 301 1 2301 3301 3014 6301 7301 3018 3019 3020 3021 3022 3023 3024 3025 3026 3027 3028 3007 3030 3031 3032 3033 3034 3035 3036 3037 3038 3039 3040 3041 3042 3043 3044...
Page 56 - Compound Rest and Tool Post Diagram
"*)" <%).'&'M(+8dbWdAVi]Z$B^aa (*(* (*&& (*&' (*&% (*&( (*') (*%. (*'+ (*(& (*(' (*(( (*(% (*'. (*', (*'- (*() (*&* (*&, (*&+ (*&. (*'& (*'' (*&- (*'% (*'( (*%& (*%' (*%* (*%) (*%( (*%+ (*%- (*%, (*'* (*&) (*(+ (*(- (*(, (*(. Com...
Page 60 - Steady Rest and Follow Rest Diagram
"*-" <%).'&'M(+8dbWdAVi]Z$B^aa )*%( )*'' )*%' )*%& )*%( )*%* )*%+ )*%) )*%, )*'& )*'% )*&. )*&& )*&( )*%- )*%, )*%+ )*%* )*%& )*%' )*%) )*&% )*%. )*&& )*'* )*&) )*&+ )*&- )*&, )*&* )*&' )*'( )*') Steady Rest and Follow Re...
Page 62 - Tailstock Diagram
"+%" <%).'&'M(+8dbWdAVi]Z$B^aa Tailstock Diagram (5700 Series Parts) 5715 5716 5717 5718 5719 5720 5721 5722 5723 5724 5725 5726 5727 57285729 5730 5731 5732 5733 5734 5735 5736 5737 5738 5740 5741 5739 5714 5713 5712 5711 5710 5709 5708 5707 5706 5705 5704 5703 5702 5701
Page 64 - Apron Diagram
"+'" <%).'&'M(+8dbWdAVi]Z$B^aa Apron Diagram (6000 Series Parts) 6003 6004 6005 6006 6008 6009 6010 6011 6012 6013 6014 6015 6016 6017 6018 6019 6020 6021 6022 6023 6024 6025 6026 6027 6028 6029 6030 6031 6032 6033 6034 6035 6036 6037 6038 6039 6040 6041 6042 6043 6044 6045 6047 6048 ...
Page 66 - Mill Headstock Diagram
"+)" <%).'&'M(+8dbWdAVi]Z$B^aa 7501 7502 7503 7504 7505 7506 7507 7508 7509 7510 7511 7512 7513 7514 7515 7516 7517 7518 7588 7519 7520 7521 7522 7523 7524 7525 7526 7527 7528 7532 7533 7534 7535 7536 7537 7538 7539 7540 7541 7542 7543 7544 7545 7546 7547 7548 7549 7550 7551 7552 7553...
Page 68 - Mill Column Diagram
"++" <%).'&'M(+8dbWdAVi]Z$B^aa Mill Column Diagram (8000 Series Parts) 8013 8012 8011 8010 8009 8008 8007 8006 8005 8004 8003 8002 8001 8027 8026 8025 8028 8029 8030 8014 8015 8016 8017 8018 8019 8020 8021 8022 8023 8024 REF PART # DESCRIPTION REF PART # DESCRIPTION 8001 P04928001 PED...
Page 69 - Stand Diagram
<%).'&'M(+8dbWdAVi]Z$B^aa "+," (8500 Series Parts) -*%& -*%' -*%( -*%) -*%* -*%+ -*%, -*%- -*%. -*&% -*&& -*&' -*&( -*&) -*&+ -*&* -*&, REF PART # DESCRIPTION REF PART # DESCRIPTION 8501 P04928501 OIL PAN 8510 P04928510 RIGHT BOTTOM BOX 8502 P04...
Page 70 - Accessories and Labels Diagram
"+-" <%).'&'M(+8dbWdAVi]Z$B^aa Accessories and Labels Diagram (9000 Series Parts) .%'& .%)% .%(. .%)- .%), .%)+ .%%& .%'' .%&( .%%) .%%* .%&& .%&, .%%, .%%. .%(( .%&* .%%- .%)& .%)* .%)) .%%+ .%&% .%'( .%&' .%&) .%&+ .%'% .%'+ .%'* .%)( ...
Page 72 - WARRANTY AND RETURNS
",%" <%).'&'M(+8dbWdAVi]Z$B^aa <g^ooan >cYjhig^Va! >cX# lVggVcih ZkZgn egdYjXi ^i hZaah [dg V eZg^dY d[ 1 year id i]Z dg^\^cVa ejgX]VhZg [gdb i]Z YViZ d[ ejgX]VhZ# I]^h lVggVcin YdZh cdi Veean id YZ[ZXih YjZ Y^gZXian dg ^cY^gZXian id b^hjhZ! VWjhZ!cZ\a^\ZcXZ!VXX^YZcih!gZeV^gh...
