Page 3 - table of contents
table of contents iNtRODUctiON ............................................... 2 manual accuracy ........................................... 2Contact info.................................................... 2machine description ...................................... 2identification ....................
Page 4 - iNtRODUctiON; contact info
-2- model g0459/g0459p (mfg. 7/11+) iNtRODUctiON We stand behind our machines. if you have any service questions, parts requests or general ques-tions about the machine, please call or write us at the location listed below. grizzly industrial, inc. 1203 lycoming mall Circle muncy, pa 17756 phone: (5...
Page 5 - identification
model g0459/g0459p (mfg. 7/11+) -3- figure 1. Front view, model g0459. identification top Cover Cover lock Knob dust port handle Crank handle depth scale dC Feed motor thermal Circuit breaker on/off switch drum sander Frame variable speed Control Conveyor belt to reduce the risk of serious injury wh...
Page 10 - NOTICE; Safety instructions for Machinery
-8- model g0459/g0459p (mfg. 7/11+) For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of impor- tan...
Page 12 - Additional Safety for Drum Sanders
-10- model g0459/g0459p (mfg. 7/11+) Additional Safety for Drum Sanders fEEDiNG StOcK. do not stand in the direct path of a workpiece at the infeed end when feed-ing your stock. never sand more than one piece of stock at a time. do not jam the workpiece into the machine during operation. Firmly gras...
Page 13 - SEctiON 2: POWER SUPPLy
model g0459/g0459p (mfg. 7/11+) -11- SEctiON 2: POWER SUPPLy Availability 7Z[dgZ ^chiVaa^c\ i]Z bVX]^cZ! Xdch^YZg i]Z VkV^a"VW^a^inVcYegdm^b^ind[i]ZgZfj^gZYedlZghjeeanX^gXj^i# >[ Vc Zm^hi^c\ X^gXj^i YdZh cdi bZZi i]ZgZfj^gZbZcih[dgi]^hbVX]^cZ!VcZlX^gXj^ibjhiWZ ^chiVaaZY# Id b^c^b^oZ i]Z g^h` ...
Page 15 - Unpacking
model g0459/g0459p (mfg. 7/11+) -13- Wear safety glasses dur- ing the entire setup pro- cess! this machine presents serious injury hazards to untrained users. Read through this entire manu- al to become familiar with the controls and opera- tions before starting the machine! SEctiON 3: SEtUP the fol...
Page 16 - Site considerations
-14- model g0459/g0459p (mfg. 7/11+) Site considerations figure 4. minimum working clearances. '+ & $ ' ') Weight Load GZ[Zg id i]Z Machine Data Sheet [dg i]Z lZ^\]i d[ndjgbVX]^cZ#BV`ZhjgZi]Vii]Zhjg[VXZjedcl]^X] i]Z bVX]^cZ ^h eaVXZY l^aa WZVg i]Z lZ^\]id[i]ZbVX]^cZ!VYY^i^dcVaZfj^ebZcii]VibVnWZ^...
Page 17 - Mounting; installing crank
model g0459/g0459p (mfg. 7/11+) -15- Mounting the base of this machine has holes that allow it to be mounted to a workbench. We strongly recommend that you mount your machine to a workbench to prevent it from moving during operation. an unexpected movement could result in an injury or property damag...
Page 18 - Dust collection; Power connection
-16- model g0459/g0459p (mfg. 7/11+) to connect a dust collection hose: 1. remove the four phillips head screws at the dust port hole. 2. place the 2 1 ⁄ 2 " dust port over the top cover mounting holes and secure with the screws removed in Step 1 (see figure 8 ). Recommended cfM at Dust Port: 15...
Page 19 - test Run
model g0459/g0459p (mfg. 7/11+) -17- Recommended Adjustments For your convenience, the adjustments listed below have been performed at the factory and no further setup is required to operate your machine. however, because of the many variables involved with shipping, some of these adjustments may ne...
Page 20 - SEctiON 4: OPERAtiONS; Operation Overview
-18- model g0459/g0459p (mfg. 7/11+) SEctiON 4: OPERAtiONS to complete a typical operation, the operator does the following: 1. examines the workpiece to make sure it is suitable for sanding. 2. places the workpiece on the conveyor table under or next to the front pressure roller, and adjusts the ta...
Page 21 - basic controls; Switch
model g0459/g0459p (mfg. 7/11+) -19- basic controls refer to figure 11 and the following descriptions to become familiar with the basic controls of this machine. A. variable Speed Knob: adjusts feed rate from 2.47–17.3 Fpm. rotate clockwise to increase feed speed, rotate counterclockwise to decrease...
Page 22 - Sanding tips
-20- model g0459/g0459p (mfg. 7/11+) Stock inspection and Requirements some workpieces are not safe or may require modification before they are safe to sand. before sanding, inspect all workpieces for the follow- ing: • Material Type: this machine is intended for only sanding natural and man-made wo...
Page 23 - Depth of cut
model g0459/g0459p (mfg. 7/11+) -21- Depth of cut the optimum depth of cut will vary based on the type of wood, feed rate, and sandpaper grit. under most sanding conditions, the depth should not exceed 0.006" (0.15 mm) (approx. 1 ⁄ 4 turn of the handwheel). each full turn of the crank handle rai...
Page 24 - Sanding
-22- model g0459/g0459p (mfg. 7/11+) DO NOt sand more than one board at a time. Minor variations in thickness can cause one board to be propelled by the rapidly spinning sanding drum and ejected from the machine. NEvER stand directly in front of the outfeed area of the machine. failure to do so coul...
Page 25 - Paper Replacement; choosing Sandpaper
model g0459/g0459p (mfg. 7/11+) -23- Paper Replacement figure 18. sandpaper ends taped on model g0459. 4. use the old sandpaper as a pattern to cut out the new sandpaper, or use the pattern in figure 17 , to cut the sandpaper to the neces- sary shape. figure 17. sandpaper pattern. ,% &' ( $ ) &a...
Page 26 - SEctiON 5: AccESSORiES
-24- model g0459/g0459p (mfg. 7/11+) SEctiON 5: AccESSORiES PRO-SticK ® Sanding Pad extend the life of your sandpaper! Just feed this crepe-rubber cleaning pad through your drum sander to remove dust build-up from the sandpa-per without damage. Size Model 12" X 15" X 3 ⁄ 4 " ...............
Page 27 - SEctiON 6: MAiNtENANcE; Schedule; Lubrication
model g0459/g0459p (mfg. 7/11+) -25- Always disconnect power to the machine before performing maintenance. failure to do this may result in serious person- al injury. SEctiON 6: MAiNtENANcE For optimum performance from your machine, follow this maintenance schedule and refer to any specific instruct...
Page 32 - Gauge blocks
-30- model g0459/g0459p (mfg. 7/11+) tools Needed: Qty hex Wrench 6mm .............................................. 1Wrench 12mm ................................................... 1straightedge ...................................................... 1ruler .............................................
Page 34 - conveyor tensioning
-32- model g0459/g0459p (mfg. 7/11+) tools Needed: Qty Wrench 19mm ................................................... 1phillips head screwdriver #2 ............................ 1 tensioning the conveyor may slightly stretch with continued use and will eventually need to be tensioned. this is most o...
Page 35 - Drum Adjustments
model g0459/g0459p (mfg. 7/11+) -33- tools Needed: Qty hex Wrench 4mm .............................................. 1Wrench 19mm ................................................... 1Wrench 10mm ................................................... 1socket 14mm ...........................................
Page 38 - Scale Pointer
-36- model g0459/g0459p (mfg. 7/11+) Note : You may open the side covers to gain better access for the following adjustments. This is not required. 6. turn a lower adjustment bolt on one side of a pressure roller clockwise to lower that end of the pressure roller until it touches the gauge block. 7....
Page 39 - table Lift Screws
model g0459/g0459p (mfg. 7/11+) -37- 5. loosen the chain by loosening the hex nut on the bottom of the idler roller sprocket shown in figure 39 . figure 38. marking sprocket tooth and chain. tools Needed: Qty hex Wrench 6mm .............................................. 1Wrench/socket 12mm ............
Page 40 - conveyor belt
-38- model g0459/g0459p (mfg. 7/11+) tools Needed: Qty hex Wrench 6mm .............................................. 1Wrench/socket 19mm ....................................... 1Wrenches/sockets 14mm .................................. 2Wrench/socket 12mm ....................................... 1Wren...
Page 44 - changing Motor
-42- model g0459/g0459p (mfg. 7/11+) figure 52. helical gear and crank handle helical gear. 34. reinstall and secure the brace. 35. try moving the conveyor table up and down. 36. Continue adjusting the helical gear and crank handle helical gear until the crank handle raises and lowers the conveyor t...
Page 45 - Wiring Safety instructions
model g0459/g0459p (mfg. 7/11+) -43- SHOCK HAZARD. Ldg`^c\dcl^g^c\i]Vi^hXdc" cZXiZYidVedlZghdjgXZ^hZmigZbZanYVc\Zgdjh#IdjX]^c\ ZaZXig^[^ZY eVgih l^aa gZhjai ^c eZghdcVa^c_jgn ^cXajY^c\ Wji cdi a^b^iZY id hZkZgZ Wjgch!ZaZXigdXji^dc! dg YZVi]# 9^hXdccZXi i]Z edlZg[gdbi]ZbVX]^cZWZ[dgZhZgk^X^c\ZaZXi...
Page 46 - Electrical components
-44- model g0459/g0459p (mfg. 7/11+) READ ELECTRICAL SAFETY ON PAGE 43! Electrical components figure 54. Feed motor. figure 57. Capacitor. figure 58. variable speed control and circuit board. figure 55. drum motor wiring. figure 56. switch box wiring.
Page 47 - Wiring Diagram
model g0459/g0459p (mfg. 7/11+) -45- READ ELECTRICAL SAFETY ON PAGE 43! DC D;; DRUM MOTOR FEED MOTOR THERMAL CIRCUIT BREAKER ON/OFF SWITCH VARIABLE SPEED CONTROL H8VeVX^idg (%%B;9 &'*K68 <gdjcY The motor wiring shown here is current at the time of printing, but it may not match your machine. ...
Page 48 - frame
-46- model g0459/g0459p (mfg. 7/11+) frame SEctiON 9: PARtS & ' ( ) ) * * *"& *"& + + + + ,"& ,"& ,"' ,"' -"& -"& -"& -"' -"( -") -"* -"+ -", -", -", -", -", -", -", -", . &% &...
Page 49 - frame Parts List
model g0459/g0459p (mfg. 7/11+) -47- REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P0459001 FRAME 32V3 P0459P032V3 FRONT PANEL V3.01.11 2 PN02 HEX NUT 5/16-18 33V2 P0459033V2 PUSH BUTTON SWITCH V2.03.09 3 PW07 FLAT WASHER 5/16 34 PN02 HEX NUT 5/16-18 4 P0459004 SIDE PANEL 40 PW07 FLAT WASHER 5/16 ...
Page 50 - Drum
-48- model g0459/g0459p (mfg. 7/11+) 17 23 23 25 25 26 26 27 27 42 70 70 71 73 73 73 73 74 74 74 74 81 81 82 82 85 85 85 85 86 86 86 86 88 88 88 88 89 89 89 89 89-1 89-1 89-1 89-1 90 90 92 92-1 94 98 Drum REF PART # DESCRIPTION REF PART # DESCRIPTION 17 PSS03 SET SCREW 1/4-20 X 3/8 82 PSS51 SET SCRE...
Page 51 - conveyor
model g0459/g0459p (mfg. 7/11+) -49- &, '* (* (+ *%"& *%"' *&K' *&"&K' *' *- *, *, *- +% +% +& +& ,) ,) +) +) +*"& ++ +. ,, ,. -% (.K) (.K)"& (.K)"' (.K)"( (.K)"* (.K)"+ (.K)", (.K)", (.K)"- (.K)". (.K)"&...
Page 53 - WARRANTY CARD
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Page 55 - WARRANty AND REtURNS
WARRANty AND REtURNS <g^ooan >cYjhig^Va! >cX# lVggVcih ZkZgn egdYjXi ^i hZaah [dg V eZg^dY d[ YEARidi]Zdg^\^cVaejgX]VhZg[gdb i]Z YViZ d[ ejgX]VhZ# I]^h lVggVcin YdZh cdi Veean id YZ[ZXih YjZ Y^gZXian dg ^cY^gZXian id b^hjhZ! VWjhZ!cZ\a^\ZcXZ!VXX^YZcih!gZeV^ghdgVaiZgVi^dchdgaVX`d[bV^ciZcVcXZ...
Page 56 - ORDER
Buy Direct and Save with Grizzly ® – Trusted, Proven and a Great Value! ~Since 1983~ ORDER 24 HOURS A DAY! 1-800-523-4777 Visit Our Website Today For Current Specials!
