Page 2 - Manual Conventions; Note; WARNING; Additional helpful information.
Manual Conventions 2 310892F Manual Conventions Note WARNING WARNING: a potentially hazardous situation which, if not avoided, could result in death or serious injury. Warnings in the instructions usually include a symbol indicating the hazard. Read the general Warnings section for additional safety...
Page 3 - Warning; FIRE AND EXPLOSION HAZARD
Warning 310892F 3 Warning The following warnings include general safety information for this equipment. Further product specific warnings maybe included in the text where applicable. WARNING FIRE AND EXPLOSION HAZARD Flammable fumes, such as solvent and paint fumes, in work area can ignite or explod...
Page 5 - Component Identification
Component Identification 310892F 5 Component Identification 1 Engine controls 2 Engine ON/OFF switch 3 Premium Digital Display 4 Pump On/Off Switch 5 Pressure control 6 Prime valve & Filter 7 Suction tube & Inlet Filter 8 Premium AutoClean 2 ™ (not available on all models) 9 Pump 10 Drain ho...
Page 6 - Setup
Setup 6 310892F Setup 1. Connect appropriate Graco high-pressure hose to sprayer. Tighten securely. 2. Install adapter and 3.6m whip hose to other end of 15m airless hose. 3. Install whip hose to fluid inlet of spray gun. 4. Tighten securely. 5. Remove tip guard. ti57 8 0a ti7539a ti7747a ti57 8 2a ...
Page 7 - Approximate Fill Level
Setup 310892F 7 6. Remove inlet strainer and filter bowl screen when spraying plaster materi-als. 7. Fill throat packing nut with TSL to pre-vent premature packing wear. Do this each time you spray. 8. Check engine oil level. Add SAE 10W-30 (summer) or 5W-20 (winter), if necessary. 9. Fill fuel tank...
Page 8 - Convertible Models
Setup 8 310892F Convertible Models Change Engine to Motor 1. Disconnect engine power cord. 2. Release tension bar. 3. Remove engine; tilt and slide back. 4. Install motor; drop in and push forward. ti5774a Release ti5775a ti5776a ti5777a
Page 10 - Startup
Startup 10 310892F Startup 1. Place suction tube and drain tube in grounded metal pail partially filled with flushing fluid. Attach ground wire to pail and to earth ground. 2. Turn prime valve down.Turn pressure control counterclockwise to low-est pressure. 3. Set pump switch OFF. -!4%2)!, &,53(...
Page 11 - Start engine
Startup 310892F 11 4. Start engine a Move fuel valve to open. b Move choke to closed. c Set throttle to fast. d Set engine switch to ON. ti524 8 a ti5249a ti5250a ti5262a
Page 13 - LUSH
Startup 310892F 13 6. Increase pressure enough to start pump stroking and allow fluid to circulate for 15 seconds; turn pressure down and turn prime valve horizontal. 7. Take spray gun trigger safety OFF. 8. Hold gun against grounded metal flushing pail. Trigger gun and increase fluid pressure slowl...
Page 14 - SwitchTip and Guard Assembly; Seat
Startup 14 310892F SwitchTip and Guard Assembly 9. Place siphon tube in material pail. 10. Trigger gun again into flushing fluid pail until material appears. Assemble tip and guard, page 14. 1. Put trigger safety ON. Insert SwitchTip. Insert seat and OneSeal ™ . 2. Screw assembly onto gun. Hand tigh...
Page 15 - Clearing Tip Clogs
Startup 310892F 15 Clearing Tip Clogs 1. Trigger gun and spray test pattern. Slowly adjust pressure to elimi-nate heavy edges. Use smaller tip size if pres-sure adjustment can not eliminate heavy edges. 2. Hold gun perpendicular, 10-12 in. (25-30 cm) from surface. Spray back and forth. Use strokes o...
Page 16 - Premium Operation
Startup 16 310892F Premium Operation Main Menu Close cover when spraying to protect display. 1. Do startup steps 1. - 3. 2. Start engine, page 11.Sprayer Model momen-tarily displays, e.g., G5900 = GMAX 5900Pressure display appears. Dashes appear when pressure is less than 200 psi (14 bar, 1.4 MPa). ...
Page 17 - Digital Tracking System
Startup 310892F 17 Digital Tracking System ™ (DTS) 3. Short press DTS button to move to Job Gallons (or Liters x 10). Note: JOB displays briefly, then the number of gallons sprayed above 800 psi (55 bar, 5.5 MPa). 4. Press and hold to reset to zero, or short press DTS button to move to Life-time Gal...
Page 18 - WatchDog; Pump stops automatically when material pail is empty.; WA
Startup 18 310892F WatchDog ™ Protection System Pump stops automatically when material pail is empty. Change Display Units: To Activate:1. Do Startup. 2. Turn WatchDog switch ON and WD ON dis-plays. EMPTY displays / flashes and the pump stops when WatchDog protection system detects an empty mate-ria...
Page 19 - Secondary Menu - Stored Data and WatchDog Pump Protection Modes
Startup 310892F 19 Secondary Menu - Stored Data and WatchDog Pump Protection Modes 1. Do Startup steps 1. - 3. Pressure must be at zero. 2. Start engine, page 11. Pressure display appears. 3. Press and hold DTS but-ton and turn pump switch ON. Sprayer model momen-tarily displays, e.g., G5900 = GMAX ...
Page 23 - Cleanup; Pressure Relief Procedure; PAI
Cleanup 310892F 23 Cleanup If you suspect spray tip or hose is clogged or that pres-sure has not been fully relieved after following the steps above, VERY SLOWLY loosen tip guard retaining nut or hose end coupling to relieve pressure gradually, then loosen completely. Clear hose or tip obstruction. ...
Page 25 - OFF
Cleanup 310892F 25 9. Hold gun against mate-rial pail. Take trigger safety OFF. Turn pres-sure control up until motor begins to drive pump. Trigger gun until flushing fluid appears. 10. Move gun to flushing pail, hold gun against pail, trigger gun to thor-oughly flush system. Release trigger and put...
Page 28 - Graco Headquarters: Minneapolis
Warranty / Garantie / Garantía / Garanzia / Garantia 28 310892F TO PLACE AN ORDER, contact your Graco distributor, or call 1-800-690-2894 to identify the nearest distributor. All written and visual data contained in this document reflects the latest product information available at the time of publi...