Page 2 - Table of Contents
2 332916C Table of Contents Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 UltraMax II, Ultimate Max II Models: . . . . . . . . . . 3 TexSpray Models: . . . . . . . . . . . . . . . . . . . . . . . . 4 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...
Page 3 - Models
Models 332916C 3 Models UltraMax II, Ultimate Max II Models: 695 UltraMax, Standard, ProContractor, IronMan Models Model Voltage Standard Hi-Boy Standard Lo-Boy ProContractor IronMan 16W892 120 ✓ 16W893 120 ✓ 16W894 120 ✓ 826177 120 ✓ 826178 120 ✓ 826179 120 ✓ 16X656 230 ✓ 16X657 230 ✓ 16X658 120 ✓ ...
Page 5 - Warnings; WARNING
Warnings 332916C 5 Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manua...
Page 8 - Component Identification
Component Identification 8 332916C Component Identification 695 / 795 / 1095 / 1595 / Mark IV / Mark V / Mark VII / Mark X Standard Models: ON OFF ti14839c A G H J K L B C D E F M A Pressure Gauge (not available on all units) B Amp Switch (not available on all units) C ON/OFF Switch D Pressure Contr...
Page 11 - Grounding; Power Requirements
Grounding 332916C 11 Grounding The sprayer cord includes a grounding wire with an appropriate grounding contact. Do not use the sprayer if the electrical cord has a damaged ground contact. The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local co...
Page 12 - Pails
10/16 Amp Switch 12 332916C Pails Solvent and oil/based fluids: follow local code. Use only conductive metal pails, placed on a grounded sur-face such as concrete. Do not place pail on a nonconductive surface such as paper or cardboard which interrupts grounding continuity. Grounding a metal pail: c...
Page 13 - Pressure Relief Procedure
Pressure Relief Procedure 332916C 13 Pressure Relief Procedure Follow the Pressure Relief Procedure whenever you see this symbol. 1. Turn power OFF. Wait 7 seconds for power to dissipate. 2. Engage trigger lock. 3. Remove guard and SwitchTip. 4. Turn pressure to lowest setting. Trigger gun to reliev...
Page 14 - Setup
Setup 14 332916C Setup 1. All sprayers except ProContractor: Connect Graco airless hose to sprayer. Tighten securely. If using the optional hopper, remove the nipple fit-ting from the filter. Install 45° elbow (from parts box) into filter and install nipple fitting into elbow. Then connect the hose ...
Page 15 - Startup
Startup 332916C 15 Startup 1. Perform Pressure Relief Procedure , page 13. 2. Turn pressure control to lowest pressure. 3. Turn power ON . 4. Increase pressure 1/2 turn to start motor and allow fluid to circulate through drain tube for 15 seconds; turn pressure down. 5. Turn prime valve forward to S...
Page 16 - Switch Tip Installation; Spray
Switch Tip Installation 16 332916C Switch Tip Installation 1. Perform Pressure Relief Procedure , page 13. 2. Use spray tip (A) to insert OneSeal ™ (B) into guard (C). 3. Insert Switch Tip. 4. Screw assembly onto gun. Tighten. Spray 1. Spray test pattern. Increase pressure to eliminate heavy edges. ...
Page 17 - WatchDog
Fast Flush (ProContractor and IronMan models only) 332916C 17 Fast Flush (ProContractor and IronMan models only) To flush the hose and gun at an accelerated speed, per-form the following steps: 1. Perform steps 1 - 3 of Cleanup , page 22. 2. Squeeze gun trigger and turn prime valve down to DRAIN pos...
Page 18 - ProGuard; Standard Models; ProContractor and IronMan Models
ProGuard 18 332916C ProGuard This sprayer protects itself against high and low voltage. If the sprayer is plugged into a power source that is too low or too high the sprayer will stop operating. Standard Models Standard models come equipped with a ProGuard sta-tus indicator light. This light has thr...
Page 19 - Hose Reel
Hose Reel 332916C 19 Hose Reel (ProContractor models only) 1. Make sure hose is routed through hose guide. 2. Lift and turn pivot lock 90° to unlock hose reel. Pull on hose to remove it from hose reel. 3. Pull reel handle up and turn clockwise to reel in hose. NOTE: The hose reel can be locked into ...
Page 20 - Digital Tracking System; Operation Main Menu; Job Gallons; Lifetime Gallons
Digital Tracking System (ProContractor and IronMan models only) 20 332916C Digital Tracking System (ProContractor and IronMan models only) Operation Main Menu Short press to move to next display. Press and hold (5 seconds) to change units or reset data. 1. Turn pressure to lowest setting. Trigger gu...
Page 21 - Secondary Menu - Stored Data
Digital Tracking System (ProContractor and IronMan models only) 332916C 21 Secondary Menu - Stored Data 1. Perform Pressure Relief, steps 1 - 4 if they have not already been done. 2. Turn power switch on while holding DTS button down. 3. SERIAL NUMBER scrolls past and then serial number (e.g. 00001)...
Page 24 - Troubleshooting; Mechanical/Fluid Flow
Troubleshooting 24 332916C Troubleshooting Mechanical/Fluid Flow Perform Pressure Relief Procedure ; page 13. TYPE OF PROBLEM WHAT TO CHECK If check is OK, go to next check WHAT TO DO When check is not OK, refer to this column For units with display: CODE XX is displayed. For units with no display: ...
Page 27 - Electrical
Troubleshooting 332916C 27 Electrical Symptom: Sprayer does not run, stops running, or willnot shut off. Perform Pressure Relief Procedure ; page 13. 1. Plug sprayer into correct voltage, grounded outlet. 2. Set power switch OFF for 30 seconds and then ON again (this ensures sprayer is in normal run...
Page 33 - Sprayer Will Not Run
Troubleshooting 332916C 33 Sprayer Will Not Run (See following page for steps) Remove control box cover. Turn sprayer ON. Observe control board status light on control board (see page 27). No light Once Normal operation Light on Continuously Control board commanding motor to run Flashing See Code se...
Page 35 - Sprayer Will Not Shut Off
Troubleshooting 332916C 35 Sprayer Will Not Shut Off 1. Perform Pressure Relief Procedure ; page 13. Leave prime valve open and power switch OFF. 2. Remove control box cover so the control board status light can be viewed if available. Troubleshooting Procedure Plumb pressure gauge into paint hose, ...
Page 36 - Technical Data; Metric
Technical Data 36 332916C Technical Data 695 Sprayers U.S. Metric Sprayer Maximum Delivery North American Models 0.95 gpm 3.6 lpm International Models 0.75 gpm 2.8 lpm Maximum Tip Size 0.031 0.031 Fluid Outlet npsm 1/4 in. 1/4 in. Cycles 226 per gallon 60 per liter Generator Minimum 5000 W 5000 W 12...
Page 40 - Mark IV Sprayers
Technical Data 40 332916C Mark IV Sprayers U.S. Metric Sprayer Maximum Delivery North American Models 1.1 gpm 4.2 lpm International Models 0.95 gpm 3.6 lpm Maximum Tip Size North American Models 0.033 0.033 International Models 0.031 0.031 Fluid Outlet npsm 3/8 in. 3/8 in. Cycles 195 per gallon 52 p...
Page 41 - Mark V Sprayers
Technical Data 332916C 41 Mark V Sprayers U.S. Metric Sprayer Maximum Delivery North American and UK Models 1.35 gpm 5.1 lpm International Models 1.2 gpm 4.5 lpm Maximum Tip Size North American and UK Models 0.039 0.039 International Models 0.035 0.035 Fluid Outlet npsm 3/8 in. 3/8 in. Cycles 110 pe...
Page 42 - Mark VII Sprayers
Technical Data 42 332916C Mark VII Sprayers U.S. Metric Sprayer Maximum Delivery 1.58 gpm 6.0 lpm Maximum Tip Size 0.041 in. 0.041 in. Fluid Outlet npsm 1/2 in. 1/2 in. Cycles 97 per gallon 26 per liter Generator Minimum 5000 W 5000 W 230V, A, Hz 16, 50/60 16, 50/60 Dimensions Weight: Standard Serie...
Page 43 - Mark X Sprayers
Technical Data 332916C 43 Mark X Sprayers U.S. Metric Sprayer Maximum Delivery 2.1 gpm 8.0 lpm Maximum Tip Size 0.045 in. 0.045 in. Fluid Outlet npsm 1/2 in. 1/2 in. Cycles 70 per gallon 19 per liter Generator Minimum 5000 W 5000 W 230V, A, Hz 16, 50/60 Dimensions Weight: Standard Series Hi-Boy 154 ...
Page 44 - Graco Standard Warranty; Graco Information
All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice. Original instructions. This manual contains English. MM 332916 Graco Headquarters: Minneapolis Int...
