Page 2 - Contents; Warnings; Technical Data
Contents Warnings Warnings ............................................................................................................................................................ 3 Important Safety Information ........................................................................................
Page 3 - CTPKPIU; SUHYHQW¿UHDQGH[SORVLRQ
GC-1392Z 3 9CTPKPIU The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure- VSHFL¿FULVN5HIHUEDFNWRWKHVHZDUQLQJV$GGLWLRQDOSURGXFWVSHFL¿FZDUQLQJVPD\EHIRX...
Page 5 - Important Safety Information; MEKP is among the more hazardous materials; Polyester Resins and Gel-Coats; GlasCraft; recommends that you consult OSHA
GC-1392Z 5 Important Safety Information Methyl Ethyl Ketone Peroxide (MEKP) MEKP is among the more hazardous materials found in commercial channels. Proper handling of the “unstable (reactive)” chemicals presents a GH¿QLWHFKDOOHQJHWRWKHSODVWLFVLQGXVWU\7KHKLJKO\UHDFWLYHSURSHUW\ZKLFKPDNHV0(.3 valuable...
Page 6 - Grounding
6 GC-1392Z This equipment needs to be grounded. Ground the dispense gun through connection to an *ODV&UDIWDSSURYHGJURXQGHGÀXLGVXSSO\KRVH &KHFN\RXUORFDOHOHFWULFDOFRGHDQGUHODWHGPDQXDOV for detailed grounding instructions of all equipment in WKHZRUNDUHD A grounding wire and clamp are provided, ...
Page 9 - Additional Color
Additional Color Installation Instructions When adding “ODD” number colors (i.e. third color, ¿IWKFRORUHWF\RXZLOOQHHGRQH+DUGZDUH.LWDQGRQH)OXLG6HFWLRQ.LW :KHQDGGLQJ³(9(1´QXPEHUFRORUVLHIRXUWKFRORUVL[WKFRORUHWF\RXZLOOQHHGRQO\RQHKDUGZDUHDQGWZRÀXLGVHFWLRQNLWV 1. 5HPRYHHQGVWRSSODWHIURPH[LVWLQJWUDFNDVVHPEO...
Page 11 - REVISION Y
GC-1392Z 11 Set-Up REVISION Y * * * * * * * * * * 22349-00-00 Guard Kit
Page 12 - Pressure Relief Procedure
12 GC-1392Z 7RUHOLHYHÀXLGDQGDLUSUHVVXUHV 1. Push down Yellow slide valve, P/N 21402-00 to bleedRIIDLUWRV\VWHP 2. Open P/N 21228-00 on catalyst pump to recirculation position. 2SHQ31RQERWWRPRIPDWHULDOSXPS 9HULI\WKH7ULJJHU/RFNLVLQWKH/RFNHGSRVLWLRQ6HH6SUD\*XQPDQXDOIRUWULJJHUORFNORFDWLRQ Pressure Relief...
Page 13 - HIHUWRVSHFL¿F8VHU0DQXDOVIRUGHWDLOHG; Before Operating the System; Start-Up Internal Mix
Start-Up 5HIHUWRVSHFL¿F8VHU0DQXDOVIRUGHWDLOHG component start-up and shut-down instructions. Before Operating the System 1. 0DNHVXUHDOOKRVHFRQQHFWLRQVDUHWLJKWDQGVHFXUH 2. 0DNHVXUHWKHEDOOYDOYHVRQWKHPDQLIROGDUHRII and all of the regulators are dialed down to zero. 7XUQLQJUHJXODWRUVFRXQWHUFORFNZLVHZLOO...
Page 14 - Catalyst; ROYHQWÀXVKJXQ
Start-Up 4. Dial up 90-100 psi of pressure at solvent regulator. 5. Using a proper collection container, open solvent ÀXVKYDOYHDWWKH,1'\JXQ(QVXUHWKDW\RXKDYHSURSHUVROYHQWÀXVKLQJDWWKHJXQ Catalyst 5. While continuing to hand prime the pump, trigger gun into suitable collection container. 6. Continue to...
Page 15 - ,WLVLPSRUWDQWWRUHPHPEHUWKDWDIWHUUHOHDVLQJWKH
Start-Up Gel-Coat 1. Open ball valve at material regulator. 2. With the roller cam still unattached from slave pump OLQNDJHDUPVORZO\EHJLQWRGLDOXSSUHVVXUHDW material regulator. Between 5-15 psi, the pump will EHJLQWRF\FOH7KHSXPSZLOOFRQWLQXHWR¿OOWKHV\V tem with material and will stall out when the pol...
Page 16 - Color Change Procedure; XPSZLOOF\FOHWRGRZQVWURNHDQGVWRS; XOODQGURWDWH3LYRWNQRE
Start-Up Color Change Procedure 1. 7XUQ$LU&RQWURO9DOYHFORFNZLVHWR³&2/25 CHANGE” position. 2. Turn Material Valve, P/N 21192-00, from Material Hose to Recirculating Hose (handle in vertical position). This will relieve pressure on Material Hose. 3XPSZLOOF\FOHWRGRZQVWURNHDQGVWRS Once the pumps...
Page 17 - valve
Start-Up 0DWHULDO9DOYH0867UHPDLQLQWKH³2))´SRVLWLRQZKHQQRWLQXVHWRSUHYHQWPDWHULDOIURPOHDNLQJRXWRIKRVH :KHQQRWLQXVH0DWHULDO+RVHVKRXOGEHFRLOHGDQGVWRUHGLQDVDIHRXWRIWKHZD\ORFDWLRQ4XLFN'LVFRQQHFW)LWWLQJVKRXOGEHNHSWFOHDQRIGLUWDQG overspray. 7. 6HFXUHO\DWWDFKGHVLUHG&RORU0DWHULDO+RVHWREDFN RI6SUD\*XQ0DNHF...
Page 19 - Shut-Down Instructions; Turn the “On/Off” Ball Valves on the Air Manifold to
Shut-Down Shut-Down Instructions 1. Turn the “On/Off” Ball Valves on the Air Manifold to their “Off” position. 2. Turn catalyst yellow ball valve, P/N 21228-00 to Open / Recirculation position to dump psi. and close the valve. 2. Pressure should be maintained on the material hose. 6HH6SUD\*XQ8VHUPDQ...
Page 20 - Parts; Part
Parts MCG 20300-00 MCG 20300-20 Part 1XPEHU Description 20300-00 0&*8QLWZ0DWHULDO3XPSV 17440-00 Grounding Clamp Assembly GC-1392 User Manual GAM-268-01 0DWHULDO3XPS3LFN8S.LW LPA-147-2150 Spray Tip Part 1XPEHU Description 20300-20 0&*8QLWZ0DWHULDO3XPSV 17440-00 Grounding Clamp Assembly GC-139...
Page 27 - REVISION S
REVISION S $0$LU0RWRU$VVHPEO\ 6XE$VVHPEO\'UDZLQJV GC-1392Z 27
Page 32 - DNHFHUWDLQDOODLUDQGPDWHULDOYDOYHVDUHLQWKHLU; Maintenance
*ODV&UDIWUHFRPPHQGVWKHXVHRI 7*&)53722/ *81&/($1(5IRU!FOHDQLQJRIVSUD\JXQVVSUD\WLSVUROOHUV brushes, hoses, etc. ...as well as any general shop FOHDQXS ,WLVUHFRPPHQGHGWKDWWKHIROORZLQJVHUYLFHEHSHUIRUPHGRQDZHHNO\EDVLV 1. ,QVSHFWDQGOXEULFDWH&DWDO\VW6ODYH3XPS/LQNDJH (See Catalyst Slave Pump...
Page 33 - Accessories
AAC TUBING ATOMIZE TUBING 22353-00 Indy X Gel-Coat Gun Accessories GC-1392Z 33
Page 40 - Category
Technical Data Category Data 0D[LPXP)OXLG:RUNLQJ3UHVVXUH 1300 psi. (9 MPa, 90 bar) 0D[LPXP)OXLG:RUNLQJ3UHVVXUH 2000 psi (14 MPa, 138 bar) Maximum Air Inlet Pressure 100 psi (0.7 MPa, 7 bar) Typical Flow Rate of Pattern Guns Refer to gun manual Maximum Fluid Temperature 100° F (38° C) Air Inlet Size ...
Page 41 - Notes
Page 42 - Graco Ohio Standard Warranty; FOR GRACO CANADA CUSTOMERS; Graco Ohio Information; TO PLACE AN ORDER,; GRACO OHIO INC. 8400 PORT JACKSON AVE NW, NORTH CANTON, OH 44720
Graco Ohio Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from GHIHFWVLQPDWHULDODQGZRUNPDQVKLSRQWKHGDWHRIVDOHWRWKHRULJLQDOSXUFKDVHUIRUXVH:LWKWKHH[FHSWLRQRIDQ\VSHFLDO extended, or limited warranty published by ...