Graco 800-699 - Manual

5 308–530 INSTALLATION 1535 2040 2540 Figure 1 SPRAY GUN SPRAY HOSE QUICK COUPLER QUICK COUPLER INLET WATER CONNECTION 3/4” GARDEN HOSE HIGH PRESSURE HOSE CONNECTION HIGH PRESSURE HOSE CONNECTION INLET WATER CONNECTION 3/4” GARDEN HOSE INLET WATER CONNECTION 3/4” GARDEN HOSE HIGH PRESSURE HOSE CONNE...

6 308–530 STARTUP Always use this startup procedure to ensure that the unit is started safely and properly. 1. Check oil levels. Engine: Add SAE 30 or 10W–30 weight detergent oil as necessary. Pump: Add SAE 20 or 30 weight non–detergent oil or genuine Cat pump oil as necessary. Gear Reducer (2040 an...

8 308–530 SHUTDOWN, FLUSHING AND STORAGE WARNING Pressure Relief Procedure To reduce the risk of serious bodily injury, including fluid injection and splashing in the eyes, or on the skin, always follow this procedure whenever you stop spraying for more than 10 minutes, when shutting down, and befor...

9 308–530 TROUBLESHOOTING CHART WARNING To reduce the risk of serious bodily injury, including fluid injection, splashing in the eyes or on the skin or injury from moving parts, always follow the Pressure Relief Procedure Warning before proceeding. PROBLEM CAUSE SOLUTION Low pressure and/or pump run...

10 308–530 PARTS DRAWING 800–698 Hydra–Clean 1535 Pressure Washer 60 63 29 31 61 16 47 64 48 49 6 65 66 33 44 46 6 6 45 41 32 39 36 35 34 67 36 6736 50 513635 40 52 40 43 42 46 56 27 30 27 30 28 59 8 20 46 6 1 6 7 3 2 15 55 58 57 4 53 22 23 24 25 26 21 12 17 11 11 18 14 13 46 19 16 45 6 54 68 11

11 308–530 PARTS LIST 800–698 Hydra–Clean r 1535 Pressure Washer REF PART NO. NO. DESCRIPTION QTY 1 802–239 ENGINE, 5 hp, Briggs & Stratton I/C 1 2 800–695 PUMP & GEAR REDUCER ASSEMBLY (incl. 3, 13) 1 3 804–248 GEAR REDUCER (see page 17) 1 4 802–127 SCREW, Cap, hex hd. 5/16–18 x 1-3/4 4 6 10...

15 308–530 PARTS LIST 800–700 Hydra–Clean 2540 Pressure Washer REF PART NO. NO. DESCRIPTION QTY 1 800–392 GUN & WAND ASSEMBLY (incl. 2, 5, 9, 15, 17, 47) 1 2 803–350 GUN, Spray (see Instruction Manual 308–511) 1 3 181–867 LABEL, Warning, ventilation 1 4 802–363 LABEL, Caution 1 5 801–134 WAND, 3...

16 308–530 GEAR REDUCER SERVICE (Model 1535) WARNING To reduce the risk of serious bodily injury, including fluid injection, splashing in the eyes or on the skin or injury from moving parts, always follow the Pressure Relief Procedure Warning on page 2 before proceeding. Replacing the O–Ring (5) 1. ...

17 308–530 PARTS DRAWING Gear Reducer (Model 1535) 1 23 22 20 21 21 20 24 23 22 2 3 4 5 6 7 8 17 23 19 16 11 15 12 13 14 10 9 PARTS LIST Gear Reducer (Model 1535) REF PART NO. NO. DESCRIPTION QTY 1 804–236 SCREW, Cap, hex hd./cross recess 4 2 804–201 HOUSING, Gear Reducer 1 3 804–202 GEAR, Pinion, 3...

27 308–530 4. With crankcase side of manifold down remove hi–pressure seals using a reverse pliers. 5. Invert manifold so crankcase side is up and with reverse pliers remove low pressure seals. Reassembly: 1. Examine low pressure seal for seal wear or spring failure and replace if necessary. With cr...

28 308–530 PUMP SERVICE (Models 2040 & 2540) Servicing the Valves 1. Remove the hex valve plug. 2. Examine the o–ring under the plug for cuts or distortion and replace if worn. Lubricate new o–ring before installing. 3. Grasp valve retainer by tab at the top with pliers and remove from valve cha...

29 308–530 Reassembly: V–Packing Models: 1. Lubricate high pressure packing area in manifold. 2. Insert male adapter with notches down and “v” side up. 3. Lubricate v–packings and install one–at–a–time with grooved side down. 4. Next install female adapter with grooved side down. 5. Examine seal cas...

30 308–530 ACCESSORIES (Must be purchased separately) DOWNSTREAM CHEMICAL INJECTOR KIT 800–117 & 800–649 For injecting harsh cleaning chemicals downstream from the pump. 800–649 is stainless steel construction. UPSTREAM CHEMICAL INJECTOR KIT 800–257 For injecting mild cleaning chemicals upstream...

31 308–530 TECHNICAL DATA Model 800–698 Model 800–699 Model 800–700 Engine (air–cooled, 4 cycle) 5 hp Briggs & Stratton I/C 8 hp Briggs & Stratton I/C 9 hp Briggs & Stratton OHV Gasoline Tank Capacity 3 quarts (2.8 liter) 6 quarts (5.7 liter) 5 quarts (4.8 liter) Water Pump Maximum Worki...

32 308–530 THE GRACO WARRANTY WARRANTY AND DISCLAIMERS Graco warrants all equipment manufactured by it and bearing its name to be free from defects in material and workmanship on the date of sale by an authorized Graco distributor to the original purchaser for use. As purchaser’s sole remedy for bre...