Graco 3A2806C- User Manual

Component Identification 3A2806C 5 Electrical Panel Components The electrical panel will be located on the inside of the HFRL stand enclosure, and includes two fluid control modules. Software is loaded on Fluid Control Modules (FCM). Program token 16G584 is also provided. Key: AA Fluid Control Modul...

Component Identification 3A2806C 7 Light Tower Errors include advisories, deviations, or alarms, so green will only be on when none of these occur. A yellow light can be on at the same time as red (flashing or solid on) when an advisory exists at the same time as a devi-ation or alarm. Messaging wil...

Grounding 8 3A2806C Grounding The equipment must be grounded. Grounding reduces the risk of static and electric shock by providing an escape wire for the electrical current due to static build up or in the event of a short circuit. Pump: follow instructions in separate feed pump man-ual, supplied. H...

Installation 3A2806C 9 Installation Install 4 Drum Rack (Optional) Refer to 4 Drum Rack, 01/0955/25 (Optional) on page 30 for visual clarity. Position Drums Place component A (red) and component B (blue) drums as desired. Air hose connecting feed pumps is 15 ft (4.57 m) long. Fluid hose connecting f...

Installation 10 3A2806C Install Electrical Panel 1. Perform HFR shutdown procedure. See HFRL oper-ation manual for detailed instructions. 2. Disconnect the power supply to the machine. 3. Turn the disconnect switch on the rear base cover of the machine to the “OFF” position 4. Remove the cover to al...

Installation 12 3A2806C Install Level Sensors NOTE: Lower drum hardware must be installed in an empty drum and then installed on the lower drum rack. The drum can then be filled from the cascade feed hose from a full upper drum. NOTE: There are two possible locations for the low level sensor, depend...

Installation 3A2806C 13 Install Light Tower NOTE: Install the light tower in a suitable location for clear viewing. 1. Create the hole pattern below to match the light tower base. 2. Use the provided screws to attach the light tower to the mounting bracket. 3. Route the light tower cord as needed to...

Setup 14 3A2806C Setup Calibrate Barrel Style Level Sensors 1. Locate the calibration button on the sensor (11) closest to the electrical connector through one of the four holes of the sensor well housing (CA). 2. If the calibration button cannot be seen through one of the four holes in the sensor w...

Startup 16 3A2806C Startup 1. See Load fluid with feed pumps in HFR operation manual. 2. Open feed pump air regulator. 3. Open feed pump bleed-type master air valve. 4. Adjust air to feed pump with needle valve. NOTE: • Cold, viscous material may be difficult to prime. Use needle valve to reduce air...

Maintenance 18 3A2806C Install Upgrade Tokens NOTE: The Motor Control Module, Fluid Control Mod-ule, and Temperature Control Module connection to the system is temporarily disabled during the installation of upgrade tokens. To install software upgrades: 1. Use correct software token stated in the ta...

Troubleshooting 3A2806C 19 Troubleshooting Problem Cause Solution Level sensor is not sensing material when material is present. Level sensors out of calibration. Calibrate level sensor. Replace level sensor. Intermittent electrical connections. Ensure the system main power is ON. Ensure all electri...

Repair 20 3A2806C Repair Level Sensor and Well NOTE: For proper level sensor function, the tip of the level sensor well must protrude at least 1/8 in. into the reservoir. 1. Turn main power off. 2. Close ball valves on the drum outlets. 3. Drain drums to below level sensor well. 4. Unscrew level sen...

Electrical Schematics 3A2806C 21 Electrical Schematics F IG . 10: Drum Feed Kit 24N813 1 2 3 4 M12 5 PIN MALE HARNESS 126413 24VDC SIGNAL COMMON SIGNAL SIGNAL FLUID CONTROL MODULE A (RED) TANK SET ROTARY SWITCH TO POSITION #4 M8 4 PIN FEMALE M8 4 PIN FEMALE CAN COM 1 CAN COM 2 M12 8 PIN FEMALE PX___...

Parts 22 3A2806C Parts Drum Feed System, 24N816 003 004 001 005 005 006

Appendix A - ADM Setup Screens Overview 32 3A2806C Appendix A - ADM Setup Screens Overview For other screen not mentioned, refer to the HFRL and HFRS, Setup-Operations manual. Supply Screen This screen allows the user to specify the operating parameters for off-board, integrated tanks and indicate w...

Appendix A - ADM Setup Screens Overview 3A2806C 33 Advanced Screen 3 This screen allows the user to control the availability of some key system features. • Disable Dispensing From Display: Check this box to disable dispensing from the ADM. A footswitch, dispense valve trigger, or other external sign...

Appendix A - ADM Setup Screens Overview 34 3A2806C Advanced Screen 5 This screen displays software information. If the level controls are present but not active, the tank monitor program will not appear in the advanced 5 screen as shown below.

Appendix B - ADM Run Screens Overview 3A2806C 35 Appendix B - ADM Run Screens Overview For other screen not mentioned, refer to the HFRL and HFRS, Setup-Operations manual. Home Screen, Refill Disabled If refill is Disabled, the home screen will not show a graphic display of the reservoirs. Home Scre...

Technical Data 3A2806C 37 Technical Data Level Detection Module and Drum Feed Kit US Metric Maximum fluid working pressure 125 psi 0.86 MPa, 8.6 bar Maximum air input pressure 125 psi 0.86 MPa, 8.6 bar Noise (dBa) Maximum sound pressure †  Maximum sound power †  Inlet/Outlet Sizes  Air inlet size...

All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice. For patent information, see www.graco.com/patents. Original Instructions. This manual contains Eng...