Page 2 - Contents; Enhanced Fluid Control Module
Contents Models ......................................................... ...... 3Related Manuals ................................................ 5Warnings ....................................................... .... 6Important Isocyanate (ISO) Information ................ 9Troubleshooting............
Page 3 - Models; Continued on the next page.
Models Models See Figs. 1–7 for component identification labels, including approval information and certification. Part No. Series Maximum Air Working Pressure Maximum Fluid Working Pressure Location of PD2K and Electrical Control Box (ECB) Labels MC1000 A 100 psi (0.7 MPa, 7.0 bar) 300 psi (2.068 MPa...
Page 5 - Related Manuals
Related Manuals Related Manuals Manual No. Description 332457 PD2K Proportioner Installation Manual, Manual Systems 332562 PD2K Proportioner Operation Manual, Manual Systems 3A2801 Mix Module Instructions-Parts Manual 332339 Pump Repair-Parts Manual Manual No. Description 332454 Color Change Valve R...
Page 6 - Warnings; the body of this manual where applicable.; WARNING; they are antistatic or conductive.
Warnings Warnings The following warnings are for the setup, use, grounding, maintenance and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risks. When these symbols appear in the body of this manual or on warni...
Page 7 - • To help prevent fire and explosion:
Warnings WARNING INTRINSIC SAFETYIntrinsically safe equipment that is installed improperly or connected to non-intrinsically safe equipment will create a hazardous condition and can cause fire, explosion, or electric shock. Follow local regulations and the following safety requirements.• Be sure your...
Page 9 - NOTICE
Important Isocyanate (ISO) Information Important Isocyanate (ISO) Information Isocyanates (ISO) are catalysts used in two component materials. Isocyanate Conditions Spraying or dispensing materials containing isocyanates creates potentially harmful mists, vapors, and atomized particulates.Read mater...
Page 10 - Changing Materials
Important Isocyanate (ISO) Information Changing Materials NOTICE Changing the material types used in your equipment requires special attention to avoid equipment damage and downtime.• When changing materials, flush the equipment multiple times to ensure it is thoroughly clean. • Always clean the fluid...
Page 11 - Troubleshooting; System Troubleshooting
Troubleshooting Troubleshooting NOTE: Check all possible remedies before disassembling the system. System Troubleshooting Problem Cause Solution Inadequate power supply. See Technical Data, page 59. Power switch is off. Turn switch on. Main power is shut off. Turn main power switch on. Exhausted flui...
Page 12 - Error Code Troubleshooting
Troubleshooting Error Code Troubleshooting System errors alert you of a problem and help prevent off-ratio spraying. There are three types: Advisory, Deviation, and Alarm.An Advisory records an event in the system, and will clear itself after 60 seconds.A Deviation records an error in the system but...
Page 22 - Booth Control Troubleshooting; Figure 8 Booth Control
Troubleshooting Booth Control Troubleshooting Figure 8 Booth Control Figure 9 Bottom View of Booth Control Table 1 . Booth Control Diagnostics Indicator Description Diagnosis Mix Mode (green) LED is on when in Mix mode.LED blinks when in Mix Fill mode. Also blinks is Mix Idle mode (together with Sta...
Page 23 - Power Barrier Board Troubleshooting; Figure 10 Power Barrier Board
Troubleshooting Power Barrier Board Troubleshooting Figure 10 Power Barrier Board Table 2 . Power Barrier Board Diagnostics Component or Indicator Description Diagnosis D4 LED (green) IS Power D5 LED (green) Power F3 Fuse, 400 mA, 250 V F4 Fuse, 400 mA, 250 V If either F3 or F4 is blown, there is no...
Page 24 - Isolation Board Troubleshooting; Figure 11 Isolation Board
Troubleshooting Isolation Board Troubleshooting Figure 11 Isolation Board Table 3 . Isolation Board Diagnostics Component or Indicator Description Diagnosis D6 LED (yellow) IS Communication D7 LED (green) IS Power D8 LED (green) Non-IS Power D14 LED (yellow) Non-IS Communication J1 Connector Non-IS ...
Page 25 - Enhanced Fluid Control Module Troubleshooting; Figure 12 Enhanced Fluid Control Module
Troubleshooting Enhanced Fluid Control Module Troubleshooting Figure 12 Enhanced Fluid Control Module Table 4 . Enhanced Fluid Control Module Diagnostics Connector or Indicator Description Diagnosis 1 25 pin connector Pump 1 Module 2 25 pin connector Pump 2 Module 3 25 pin connector Pump 3 Module (a...
Page 26 - Pump Module Troubleshooting; Figure 13 Pump Module
Troubleshooting Pump Module Troubleshooting Figure 13 Pump Module Table 5 . Pump Module Diagnostics Component or Indicator Description Diagnosis 1 25 pin connector Input from EFCM 2 5 pin connector Pump connection 3 5 pin connector Encoder connection 4 5 pin connector Pump Inlet Transducer 5 5 pin c...
Page 27 - Advanced Display Module Troubleshooting; Figure 14 Advanced Display Module
Troubleshooting Advanced Display Module Troubleshooting Figure 14 Advanced Display Module Table 6 . Advanced Display Module Diagnostics Connector or Indicator Description Diagnosis D1 LED (yellow/green) Green: USB insertedYellow: USB communication D6 LED (red/yellow/green) Green: PowerYellow: Commun...
Page 28 - Notes
Page 29 - Electrical Schematics; GCA
Electrical Schematics Electrical Schematics NOTE: The electrical schematic illustrates all possible wiring expansions in a ProMix PD2K system. Some components shown are not included with all systems. NOTE: See Optional Cables and Modules, page 35 for a list of cable options. 2 POSITION SWITCH (16U72...
Page 30 - GCA MODULE; Figure 16 Electrical Schematic, Sheet 2, Part 1; CONTINUED ON THE NEXT PAGE
Electrical Schematics +24VDC COM +24VDC COM PWR (RED) SIG (WHITE) COM (BLACK) SHIELD/GRN MANIFOLD GROUND BAR INLET TRANSDUCER PUMP 1 (16P289 OR 16P290) OUTLET TRANSDUCER PUMP 1 (16P289 OR 16P290) MAC SERIES 46 (16P812 QTY 2) PUMP 1 UP PUMP 1 DOWN G3000 METER PUMP 1 (EITHER, 239716, 258718,16M510, OR...
Page 31 - Figure 17 Electrical Schematic, Sheet 2, Part 2
Electrical Schematics GUN TRIGGER INPUTS GFB PRESSURE SWITCH (121323)SOLVENT FLOW SWITCH (120278) 1 2 3 4 5 1 2 3 4 5 LIGHT TOWER (15X472) ADVANCED DISPLAY MODULE (24E451) 25 24 23 22 21 20 19 18 17 16 14 13 12 11 10 15 9 8 7 6 5 4 3 2 1 25 24 23 22 21 20 19 18 17 16 14 13 12 11 10 15 9 8 7 6 5 4 3 ...
Page 34 - Figure 20 Electrical Schematic, Sheet 3, Hazardous Location
Electrical Schematics FROM CAN IS BOARD (24M485) ON PAGE 2 BOOTH CONTROL (24M731) COLOR CHANGE MODULE 7 (COLORS 33 THRU 40) J8 J15 J14 J9 J10 J16 1 2 3 4 5 1 2 3 4 5 COLOR CHANGE MODULE 8 (COLORS 41 THRU 48) J8 J15 J14 J9 J10 J16 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 NON-HAZARDOUS LOCATION HAZARDOUS LOCATIO...
Page 35 - Optional Cables and Modules
Electrical Schematics Optional Cables and Modules NOTE: The total length of all cable used in the system must not exceed 150 ft (45 m). See the Electrical Schematics, page 29. M12 CAN Cables, for Hazardous Locations NOTE: The total length of cable used in the hazardous location must not exceed 120 f...
Page 36 - Repair; Before Servicing; Figure 21 Control Box Power Switch
Repair Repair Before Servicing • Servicing the electrical control box exposes you to high voltage. To avoid electric shock, turn off power at the main circuit breaker before opening the enclosure. • All electrical wiring must be done by a qualified electrician and comply with all local codes and regu...
Page 37 - Pressure Relief Procedure; Without Color Change
Repair Pressure Relief Procedure Follow the Pressure Relief Procedure whenever you see this symbol. This equipment stays pressurized until pressure is manually relieved. To help prevent serious injury from pressurized fluid, such as skin injection, splashing fluid and moving parts, follow the Pressure...
Page 38 - Repairing the Advanced Display Module (ADM); Figure 22 Replace the Advanced Display Module; Install Key Token or Upgrade Token; Figure 24 Inser t Token; Replace the Battery
Repair Repairing the Advanced Display Module (ADM) To replace the Advanced Display Module, disconnect the cable from the module and remove the module from the bracket. Install the new module on the bracket and attach the cable. Figure 22 Replace the Advanced Display Module Install Key Token or Upgra...
Page 39 - Servicing the Control Box; Replacing the Isolation Board; Figure 26 Replacing the Isolation Board
Repair Servicing the Control Box Replacing the Isolation Board NOTICE To avoid damaging the circuit boards when servicing the control box, wear Part No. 112190 grounding strap on your wrist and ground appropriately.To avoid electrical component damage, remove all system power before plugging any con...
Page 40 - Replacing the Barrier Board; Figure 28 Replacing the Barrier Board; Replacing the Barrier Board Fuses
Repair Replacing the Barrier Board NOTICE To avoid damaging the circuit boards when servicing the control box, wear Part No. 112190 grounding strap on your wrist and ground appropriately.To avoid electrical component damage, remove all system power before plugging any connectors. 1. Follow the steps...
Page 41 - Replacing the EFCM Control Module; Figure 29 Replacing the EFCM Control Module
Repair Replacing the EFCM Control Module NOTICE To avoid damaging the circuit boards when servicing the control box, wear Part No. 112190 grounding strap on your wrist and ground appropriately.To avoid electrical component damage, remove all system power before plugging any connectors. 1. Follow the...
Page 42 - Replacing the 24 Vdc Power Supply; Figure 30 Replacing the 24 Vdc Power Supply
Repair Replacing the 24 Vdc Power Supply NOTICE To avoid damaging the circuit boards when servicing the control box, wear Part No. 112190 grounding strap on your wrist and ground appropriately.To avoid electrical component damage, remove all system power before plugging any connectors. 1. Follow the...
Page 43 - Replacing the 48 Vdc Pump Power Supply; Figure 31 Replacing the 48 Vdc Power Supply
Repair Replacing the 48 Vdc Pump Power Supply NOTICE To avoid damaging the circuit boards when servicing the control box, wear Part No. 112190 grounding strap on your wrist and ground appropriately.To avoid electrical component damage, remove all system power before plugging any connectors. 1. Follo...
Page 44 - Replacing a Pump Control Module; Figure 32 Replacing a Pump Control Module
Repair Replacing a Pump Control Module NOTICE To avoid damaging the circuit boards when servicing the control box, wear Part No. 112190 grounding strap on your wrist and ground appropriately.To avoid electrical component damage, remove all system power before plugging any connectors. 1. Follow the s...
Page 45 - Replacing the Line Filter; Figure 33 Replacing the Line Filter
Repair Replacing the Line Filter NOTICE To avoid damaging the circuit boards when servicing the control box, wear Part No. 112190 grounding strap on your wrist and ground appropriately.To avoid electrical component damage, remove all system power before plugging any connectors. 1. Follow the steps i...
Page 46 - Replacing the Power Switch; Figure 34 Replacing the Power Switch
Repair Replacing the Power Switch NOTICE To avoid damaging the circuit boards when servicing the control box, wear Part No. 112190 grounding strap on your wrist and ground appropriately.To avoid electrical component damage, remove all system power before plugging any connectors. 1. Follow the steps ...
Page 47 - Replacing the Air Flow Switch; Figure 35 Replacing the Air Flow Switch
Repair Replacing the Air Flow Switch NOTICE To avoid damaging the circuit boards when servicing the control box, wear Part No. 112190 grounding strap on your wrist and ground appropriately.To avoid electrical component damage, remove all system power before plugging any connectors. 1. Follow the ste...
Page 48 - Servicing the Fluid Section; Removing a Pump; Figure 36 Installing a Pump
Repair Servicing the Fluid Section Removing a Pump 1. Follow the steps in Before Servicing, page 36. 2. Remove the screws (56) holding the cover (8) to the front of the unit. 3. Disconnect the cable from the pump driver (101). 4. Disconnect the air lines from the dosing valves (V). 5. Disconnect the...
Page 49 - Replacing a Solenoid; Figure 37 Solenoid Replacement
Repair Replacing a Solenoid NOTICE To avoid damaging the circuit boards when servicing the control box, wear Part No. 112190 grounding strap on your wrist and ground appropriately.To avoid electrical component damage, remove all system power before plugging any connectors. 1. Follow the steps in Bef...
Page 50 - Replacing a Fan; Figure 38 Replacing a Fan
Repair Replacing a Fan NOTICE To avoid damaging the circuit boards when servicing the control box, wear Part No. 112190 grounding strap on your wrist and ground appropriately.To avoid electrical component damage, remove all system power before plugging any connectors. 1. Follow the steps in Before S...
Page 51 - Replacing the Solvent Flow Switch; Figure 39 Solvent Valve and Solvent Flow Switch
Repair Replacing the Solvent Flow Switch 1. Follow the steps in Before Servicing, page 36. 2. Remove the screws (56) holding the cover (8) to the front of the unit. 3. Disconnect the solvent flow switch wires from J6 pins 11–12 on the EFCM. See Electrical Schematics, page 29. 4. Disconnect the solven...
Page 52 - Parts; Proportioner Parts; Part No. MC1000 Low Pressure Proportioner
Parts Parts Proportioner Parts Part No. MC1000 Low Pressure Proportioner Part No. MC2000 High Pressure Proportioner 52 3A2800B
Page 55 - Control Box Parts; Electrical Control Box
Parts Control Box Parts Electrical Control Box 3A2800B 55
Page 58 - Solenoid Manifold Parts
Parts Solenoid Manifold Parts Part No. 24T772 Solenoid Manifold Ref Part Description Qty 301 — — — PLATE 1 302 — — — MANIFOLD 1 303 — — — SCREW, cap, socket head; 1/4–20 x 0.375 in. (10 mm) 4 304 115671 CONNECTOR; 1/8 npt(m) x 1/4 in. (6 mm) OD tube 1 305 16P812 VALVE, solenoid 2 307 114151 FITTING,...
Page 59 - Technical Data
Technical Data Technical Data Positive Displacement Proportioner U.S. Metric Maximum fluid working pressure: MC1000 Air Spray Systems 300 psi 2.1 MPa, 21 bar MC2000 Air-Assisted Spray Systems 1500 psi 10.5 MPa, 105 bar Maximum working air pressure: 100 psi 0.7 MPa, 7.0 bar Air supply: 85–100 psi 0.6–...
Page 60 - Graco Standard Warranty; Graco Information
Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warr...
