Graco 3A2614F- User Manual

Overview Overview The ProControl 1KE Advanced Display Control Module is an electronic flow control and fluid monitoring system. The ProControl 1KE performs the following functions:• Manages fluid pressure or flow rate.• Manages the fan air.• Shows real-time fluid flow rate.• Displays a resettable batch to...

Installation Installation Non-Hazardous Locations NOTE: Kits supplied with an AC/DC Converter are shipped with a North American 120 VAC power cord (E). Users in areas with another standard voltage must provide a power supply cord with an IEC 320–C13 female converter. See Technical Data, page 53 for ...

Installation Hazardous Locations Do not substitute or modify system components as this may impair intrinsic safety. For installation, maintenance, or operation instructions, read instruction manuals. Do not install equipment approved only for non-hazardous location in a hazardous location. See the i...

Installation Grounding The equipment must be grounded to reduce the risk of static sparking and electric shock. Electric or static sparking can cause fumes to ignite or explode. Improper grounding can cause electric shock. Grounding provides an escape wire for the electric current. NOTE: The ProCont...

Installation Cable Connections Port Description Connection 1 Fiber Optic Receiver Red Lead from TX on Fiber Optic Converter (PN 16K465) or from Port 6 on another ProControl 1KE (or Informer) 2 Fiber Optic Transmitter Black Lead to RX on Fiber Optic Converter (PN 16K465) or to Port 5 on another ProCo...

Installation Electrical Connections Install per Graco Control Drawing 16M169, in Manual 332013. See also Figure 1. 1. Connect main power supply cord (E, not supplied) through strain relief to terminals L and N on the power supply unit. Note: Use either strain relief (5) or (6), depending on the size...

Installation Air Connections NOTICE To avoid damage to the I/P transducer, use clean, dry, oil-free air, filtered through at least a 40 micron filter. 1. Connect incoming air line (Q) to 1/4 in. npt (f) inlet (AB) on I/P transducer (T). Kits with a fluid regulator (See Parts, page 34 ), include a 3/8 t...

Installation Typical Installation Non-Hazardous Location Hazardous Location 16 3A2614F

Operation Operation Pressure Relief Procedure Follow the Pressure Relief Procedure whenever you see this symbol. This equipment stays pressurized until pressure is manually relieved. To help prevent serious injury from pressurized fluid, such as skin injection, splashing fluid and moving parts, follow...

Operation 5. Dispense about 300–500 cc of material into a graduated cylinder. The amount the system measures will display in the measured volume field . 6. Press to end the calibration. 7. Press to get to the dispensed volume field , then press to enter the field. Enter the amount of material in the cy...

Operation Replace the Battery Replace the battery only if the clock stops functioning after disconnecting power or a power failure. Sparking can occur when changing the battery. Replace the battery only in a non-hazardous location, away from flammable fluids or fumes. NOTICE To avoid damage to the cir...

Display Module Display Module Display Information The Display Module provides the interface for users to enter selections and view information related to setup and operation.The screen backlight is factory set to remain on, even without screen activity. See Setup Screen 4 to set the backlight timer ...

Display Module Icons As you move through the ProControl 1KE screens, you will notice that most information is communicated using icons rather than words to simplify global communication. The detailed screen descriptions in Run Screens, page 24 , and Setup Screens, page 26 , explain what each icon re...

Display Module Screen Icons Screen number. The arrows indicate more screens are available to view. Lock icon indicates the unit is in Setup. Batch Totalizer Batch Units Maintenance Totalizer Maintenance Target Grand Totalizer Set Grand Total Units Fluid Flow Percent Target Fluid Pressure Fluid Flow ...

Run Screens Run Screens When in Run Mode, the ProControl 1KE displays the flow rate percent target, actual fluid pressure, and current flow rate on Screen 1. Screen 2 displays the batch total and grand total for the flow meter to which it is connected. Screens 3–6 display a log of the last 20 alarms. Ru...

Password Screen Run Screens 3 — 6 Use Screens 3–6 to view the log of recent alarms. Key Date on which the Deviation or Advisory Alarm occurred.Time at which the Deviation or Advisory Alarm occurred.General symbol indicating a deviation or advisory alarm. MF is the maintenance alarm. F2 is the flow ra...

Setup Screens Setup Screens The Setup Mode is used to set up a password (if desired) and to set parameters for controlling and monitoring fluid flow with the ProControl 1KE. See Screen Navigation and Editing, page 21 , for information on how to make selections and enter data. Setup Screen 1 Use this s...

Setup Screens Setup Screen 2 Use this screen to set the upper and lower limits for operator adjustment of flow rate percent and to select your preferred pressure units. Key Enter the screen to set or change preferences.Press to activate a field for editing or to accept the highlighted selection on a d...

Setup Screens Setup Screen 4 Use this screen to set your alarm preferences. Select to enable the alarm, or leave the box empty to disable the alarm. Key Enter the screen to set or change preferences.Press to toggle between and blank. Maintenance Totalizer Alarm Enable Flow Rate Alarm Enable Alarm Au...

Setup Screens Setup Screen 6 Use this screen to specify your pressure transducer and set its offset and slope. Key Enter the screen to set or change preferences.Press to activate a field for editing or to accept the highlighted selection on a dropdown menu.Move to the right when editing number fields....

Setup Screens Setup Screen 8 Use this screen to set your date format, date, and time. Key Enter the screen to set or change preferences.Press to activate a field for editing or to accept the highlighted selection on a dropdown menu.Move to the right when editing number fields. Press again to accept th...

Deviations and Advisories Deviations and Advisories There are two types of errors that can occur. Errors are indicated on the display. Deviations, indicated by , require attention, but not immediately. Advisories, indicated by , do not require attention.If a deviation or advisory occurs, the system ...

Troubleshooting Troubleshooting Problem Cause Solution Power is not on. Turn power supply on. ProControl 1KE is completely dark. Loose or disconnected power cable. Tighten or connect cable. ProControl 1KE has power but does not function. Hardware failure. Replace ProControl 1KE. Pressure or Flow Rat...

Troubleshooting Diagnostic Information The LEDs on the bottom of the ProControl 1KE give important information about system function. LED Signals Signal Description Green On ProControl 1KE is powered up. Yellow Internal communication in progress. Red solid ProControl 1KE failure. See Troubleshooting...

Parts Parts Kits for Hazardous Location 24L085, 24P593, 24P595, 24L087, 24P597, 24L089, 24L091 34 3A2614F

Parts Kits for Non-Hazardous Location 24L084, 24L086, 24L088, 24L090, 24P592, 24P594, 24P596 36 3A2614F

Accessories Accessories Not all accessories and kits are approved for use in hazardous locations. Refer to the specific accessory and kit manuals for approval details. Accessories for Hazardous Locations Part No. Description16V077 Cable Extension, 50 ft (15 m), for meter16K615 Power Cable, 100 ft (30...

Mounting Dimensions Mounting Dimensions Power Supply 16M167 Fluid and Air Controls Mounting Panel ProControl 1KE Module Component A Overall Width in. (mm) B Overall Height in. (mm) Overall Depth in. (mm) Mounting Dimensions Width (C) x Height (D) in. (mm) E Mounting Hole Size in. (mm) Fluid and Air ...

Appendix A - Modbus Variable Map Appendix A - Modbus Variable Map Table 11 Device Identification Registers Register Permissions Informer Modbus Register Description Size Units Read Only 401040 Software Version Major 32 Bit String, 4 Bytes Read Only 401042 Software Version Minor 32 Bit String, 4 Bytes...

Appendix B - Advanced Web Interface Appendix B - Advanced Web Interface Overview The Advanced Web Interface (AWI) is Graco PN 15V337. It is an accessory that works with many Graco devices to enable communication with a PC via ethernet. The kit includes Manual 332459, which contains installation and ...

Appendix B - Advanced Web Interface Monitor Tab Use this tab to monitor the current device in real time. The only change that can be made on this tab is to reset the batch total. Click Reset to change the batch total immediately to zero. 3A2614F 49

Appendix B - Advanced Web Interface Setup Tab Click on Setup. Use this tab to view or change your ProControl 1KE settings. For items with a field, type the desired number in the field and press Enter on your keyboard. The change takes place when you press Enter. For drop-down menus, click on the desir...

Technical Data Technical Data US Metric Maximum Pressures:Maximum inlet air pressure I/P transducer 130 psig 10.3 bar Maximum fluid working pressure 289813 G3000 Meter 4000 psi 28 MPa, 276 bar 24C375 Fluid Regulator 100 psi 0.7 MPa, 7 bar Maximum fluid inlet pressure 24C375 Fluid Regulator 300 psi 2.1...

Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warr...