Page 2 - Table of Contents; Important User Information; DO NOT RETURN THIS SPRAYER TO THE STORE!
Table of Contents 2 3A2587H Table of Contents Important User Information . . . . . . . . . . . . . . . . . . 2 Before using your sprayer read this Operation Manual for complete instructions on proper use and safety warnings. . . . . . . . . . . . . . . . . . . . 2 Warnings . . . . . . . . . . . . . ...
Page 3 - Warnings; WARNING
Warnings 3A2587H 3 Warnings The following warnings are for the setup, use, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these sym-bols appear in the body of this manual or on war...
Page 6 - Component Identification
Component Identification 6 3A2587H Component Identification *NOTE: Spray tip filter is reverse-threaded. Turn left (or counter-clockwise) to tighten, turn right (or clockwise) to loosen. H C *B F A K D M N J E R P ti18911a G L S T A Spray Tip/Guard Assembly *B Spray Tip Filter (Reverse Threaded) C A...
Page 7 - Using Electrical Cords; Power Cord
Using Electrical Cords 3A2587H 7 Using Electrical Cords Grounding and Electrical Requirements This 120 Vac sprayer requires a 120 Vac, 60 Hz, 15A circuit with a grounding receptacle. Never use an outlet that is not grounded or an adapter. Do not use the sprayer if the electrical cord has a dam-aged ...
Page 8 - Common Procedures; Trigger Lock; Pressure Relief Procedure
Common Procedures 8 3A2587H Common Procedures Trigger Lock Prime/Spray Valve Follow the Pressure Relief Procedure whenever you see this symbol. Pressure Relief Procedure 1. Engage trigger lock. 2. Put prime/spray valve UP to release pressure. Always engage the trigger lock when you stop spraying to ...
Page 9 - Reversible Spray Tip; Pressure Control Knob
Common Procedures 3A2587H 9 Reversible Spray Tip In the event that particles or debris clog the spray tip, this sprayer is designed with a reversible spray tip that can be used to quickly and easily clear the particles and resume spraying as quickly as possible. • Always point the reversible spray t...
Page 10 - Overheating Protection; Sprayer Setup
Overheating Protection 10 3A2587H Overheating Protection The motor has a built-in feature to protect itself from overuse. If the motor stops, the thermal switch has tripped. Do not return sprayer to store. The motor will operate normally after cooling for 20-30 minutes. For best results, do not spra...
Page 12 - Choosing the Correct Tip; Understanding Tip Number
Choosing the Correct Tip 12 3A2587H Choosing the Correct Tip Understanding Tip Number The last three digits of tip number (i.e.: XXX515) con-tains information about hole size and fan width on sur-face when gun is held 12 in. (30.5 cm) from surface being sprayed. Example: For a 10 - 12 in. (254 - 305...
Page 13 - Triggering Sprayer
Install Spray Tip/Guard Assembly (if not installed) 3A2587H 13 Install Spray Tip/Guard Assembly (if not installed) 1. Engage trigger lock and put prime/spray valve UP to release pressure. 2. Install spray tip filter to spray tip/guard assembly. NOTE: Spray tip filter is reverse-threaded. Turn left (...
Page 14 - Aiming Sprayer
Unclogging Spray Tip/Guard Assembly 14 3A2587H Aiming Sprayer Aim spray tip of sprayer at bottom edge of previous stroke, overlapping each stroke by half. Spray Pattern Quality A good spray pattern is evenly distributed as it hits the sur-face. Adjust pressure control knob so pressure is just high e...
Page 15 - Shutdown and Cleaning; Flushing Sprayer
Shutdown and Cleaning 3A2587H 15 Shutdown and Cleaning The motor has a built-in feature to protect itself from overuse. If the motor stops, the thermal switch has tripped. Do not return sprayer to store. The motor will operate normally after cooling for 20-30 minutes. For best results, do not spray ...
Page 17 - Cleaning Sprayer Exterior
Storage 3A2587H 17 Cleaning Sprayer Exterior • Wipe paint off outside of sprayer using a soft cloth moistened with water or flushing fluid. Do NOT submerge the sprayer. Do NOT use solvents with a flash point greater than 100° F (38° C). Storage 1. Lift valve UP to the prime position. Remove material...
Page 18 - Replacement Parts
Replacement Parts 18 3A2587H Replacement Parts Models 16N658, 16N659, 16N673, 17C810 ti19438c 3 51 52 53 23 22 21 20 1 2 54 55 17 16 15 14 13 12 11 19 18 5 6 7 8 9 10 24 25 32 34 50 31 58 30 29 28 27 26 37 33 36 35 40 41 59 32 38 47 42 43 44 45 49 48 45 44 7 60 34 61 ti19438a 23 23
Page 19 - If you have this model sprayer; Order Part
Replacement Parts 3A2587H 19 Parts List - Models 16N658, 16N659, 16N673, 17C810 Ref. If you have this model sprayer (model number is the same as the part number, which is below the handle) Order Part Number: Description 1 All models 243103 Pump Armor (32 oz) 2 All models 16M816 Startup/Storage Kit 3...
Page 21 - Installation
Inlet Valve Fitting Removal/Service 3A2587H 21 Inlet Valve Fitting Removal/Service 1. Engage trigger lock and pull prime/spray valve UP to release pressure. 2. Remove material cup, flexible suction tube, and unplug. 3. Hold sprayer upside-down and use wrench to loosen and remove inlet valve fitting,...
Page 22 - Outlet Valve Fitting Repair; Removal
Outlet Valve Fitting Repair 22 3A2587H Outlet Valve Fitting Repair NOTE: Before doing any repair to pump, perform Flushing Sprayer procedure, page 15. Removal 1. Engage trigger lock and pull prime/spray valve UP to release pressure. 2. Unplug sprayer. 3. Remove outlet valve fitting access plug. 4. U...
Page 23 - General Service; Wiring
General Service 3A2587H 23 General Service See manual 3A1884 (available at www.graco.com) for complete instructions on properly servicing your sprayer. If you have opened the sprayer clamshell and do not have access to manual 3A1884, follow the instructions below to reduce the risk of errors when as...
Page 24 - Troubleshooting
Troubleshooting 24 3A2587H Troubleshooting Check everything in this Troubleshooting Table before you bring the sprayer to an authorized service center. This equipment stays pressurized until pressure is manually relieved. To help prevent serious injury from pressurized fluid, such as skin injection,...
Page 25 - Spray Pattern Diagnostics
Troubleshooting 3A2587H 25 Spray Pattern Diagnostics Sprayer sprays with poor results Spray tip is partially clogged See Unclogging Spray Tip/Guard Assembly , page 14. Spray tip is not in correct position Rotate spray tip to SPRAY position. Incorrect spray tip for application of material. See Revers...
Page 27 - Troubleshooting Leaks
Troubleshooting 3A2587H 27 Troubleshooting Leaks Problem Cause Solution Sprayer is leaking fluid at Points A Spray/tip guard assembly is loose. Tighten spray/tip guard assembly. O-ring inside needle assembly is worn out. Replace o-ring (108195). Sprayer is leaking fluid at Point B O-ring on rear of ...
Page 28 - Technical Data
Technical Data 28 3A2587H Technical Data Hand-Held Sprayer (Models: 16N673, 16N659) U.S. Metric Adjustable Pressure Range 1000 - 2000 psi 7 - 14 MPa, 69 - 138 bar Maximum Amperage 4 Amps 4 Amps Weight 6.04 lb 2.74 kg Dimensions: Length 12.75 in. 32.4 cm Width 5.5 in. 14.0 cm Height 10.75 in. 27.3 cm...
Page 30 - Preferred Material Settings Log
Preferred Material Settings Log 30 3A2587H Preferred Material Settings Log Date Item Sprayed Material Sprayed Spray Tip Pressure Setting (Mark Dial) 03/24/2011 Crown molding Water-based XWD 515 EX AMPL E
Page 31 - Notes
Page 32 - Graco Standard Warranty
All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice. For patent information, see www.graco.com/patents. Original instructions. This manual contains Eng...