Page 2 - Contents
2 3A2176J Contents Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 HFR-Laminate (HFRL) . . . . . . . . . . . . . . . . . . . . 4 HFR-Silicone (HFRS) . . . . . . . . . . . . . . . . . . . . . 6 Warn...
Page 3 - Related Manuals
Related Manuals 3A2176J 3 Related Manuals Manuals are available at www.graco.com. Component manuals in U.S. English: System Manuals 3A2175 HFRL and HFRS Setup-Operation Pumpline Manuals 3A0019 Z-Series Chemical Pumps Instructions-Parts 3A0020 HFR ™ Hydraulic Actuator Instructions-Parts Feed System M...
Page 4 - Models
Models 4 3A2176J Models HFR-Laminate (HFRL) HFRL models are designed for use with low viscosity, unheated urethane laminating adhesives at flow rates of up to30 cc/sec (4 lb/min) @ 1500 psi (10 MPa, 103 bar). ** Cycle rate should be between 8 and 20 cycles per minute. Max flow rate is determined for...
Page 5 - HFRL Models; 00 V Power Requirements
Models 3A2176J 5 HFRL Models ★ approved. ✖ See 400 V Power Requirements . 400 V Power Requirements • 400 V systems are intended for International voltagerequirements. Not for voltage requirements in NorthAmerica. • If a 400 volt configuration is operated in North Amer-ica, a special transformer rate...
Page 7 - HFRS Models
Models 3A2176J 7 HFRS Models Part Num-ber Description HFRS01 HFR for Silicone, 230/1, 1:1, CarbonSteel, 55/55 Feed, (10/10 pumps) HFRS02 HFR for Silicone, 230/1, 1:1, CarbonSteel, 5/5 Feed, (10/10 pumps) HFRS03 ★✖ HFR for Silicone, 400/3, 1:1, CarbonSteel, 55/55 Feed, (10/10 pumps) HFRS04 ★✖ HFR for...
Page 10 - Warnings; WARNING
Warnings 10 3A2176J Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-tion point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer backto these warnings. Additional, product-sp...
Page 14 - Important Two-Component Material Information; Isocyanate Conditions
Important Two-Component Material Information 14 3A2176J Important Two-Component Material Information Isocyanate Conditions Material Self-ignition Keep Components A (Red) andB (Blue) Separate Moisture Sensitivity ofIsocyanates Isocyanates (ISO) are catalysts used in two componentfoam and polyurea coa...
Page 15 - Changing Materials
A (Red) and B (Blue) Components 3A2176J 15 Changing Materials • When changing materials, flush the equipment mul- tiple times to ensure it is thoroughly clean. • Always clean the fluid inlet strainers after flushing. • Check with your material manufacturer for chemicalcompatibility. • Most materials...
Page 16 - Operation; Shutdown
Operation 16 3A2176J Operation Shutdown 1. Park pumps. a. From the Home screen, press and select Standby mode. b. Press . Material will dispense. Pump will park automatically. Once pump is parked, pump will stop moving. If a dispense gun with a trigger is installed, pulling the trigger will begin a ...
Page 17 - Flushing
Operation 3A2176J 17 Flushing • Flush out old fluid with new fluid, or flush out oldfluid with a compatible solvent before introducingnew fluid. • Use the lowest possible pressure when flushing. • All fluid components are compatible with commonsolvents. Use only moisture-free solvents. See Technical...
Page 18 - Repair; Pumpline; Remove Chemical Pumps
Repair 18 3A2176J Repair Pumpline See Z-Series Chemical Pumps manual, HFR HydraulicDriver manuals for more detailed pumpline repair infor-mation. Remove Chemical Pumps This procedure removes the chemical pumps so that replacement parts can be installed. See Z-Series Chem-ical Pumps manual for replac...
Page 20 - Install Chemical Pumps; Prime IsoGuard Select
Repair 20 3A2176J Install Chemical Pumps Reconnect or install a different size chemical pump toachieve desired ratio. 1. Install ISO lube cylinder on A side pump. Apply lightcoating of lubricant on o-rings on outside of smallcylinder. 2. Install nuts on tie rods after the pumps have beeninstalled. T...
Page 21 - Remove HFR Hydraulic Driver; Install HFR Hydraulic Driver
Repair 3A2176J 21 Remove HFR Hydraulic Driver This procedure removes the HFR Hydraulic Driver so replacement parts can be installed. See HFR HydraulicDriver manual for replacement parts installation proce-dure. 1. Perform Remove Chemical Pumps procedure, see page 18 . 2. Disconnect the fluid manifol...
Page 22 - Remove PowerHouse Pumpline
Repair 22 3A2176J Remove PowerHouse Pumpline The Hydraulic Power Pack must be removed to perform some Hydraulic Power Pack repair procedures. In orderto remove the Hydraulic Power Pack, the PowerHousepumpline must be removed. See Hydraulic Power Pack Repair starting on page 25 for more information. ...
Page 24 - Install PowerHouse Pumpline
Repair 24 3A2176J Install PowerHouse Pumpline The Hydraulic Power Pack must be removed to perform some Hydraulic Power Pack repair procedures. In orderto remove the Hydraulic Power Pack, the PowerHousepumpline must be removed. This procedure is for install-ing the PowerHouse pumpline at the end of t...
Page 25 - Hydraulic Power Pack Repair
Repair 3A2176J 25 Hydraulic Power Pack Repair F IG . 8: Hydraulic DC Power Pack H20 H25 H23 H11 H10 H08 H24 H13 H12 H09 H14 H05 H06 H19 H17 H18 H46 H34 H35 H15 H16 H04 H29 H02 H21, H07 H01 H26 H38 H37 H28 H21, H22 H44 H30 H33 H32 H31 H45 Assemble coupler to specified dimensionsprior to mounting asse...
Page 26 - Remove Hydraulic Power Pack Shroud; Replace Fan; Remove Motor Control Module
Repair 26 3A2176J Remove Hydraulic Power Pack Shroud 1. Remove four screws from base of shroud. 2. Lift shroud off of Hydraulic Power Pack. Install Hydraulic Power Pack Shroud 1. Place shroud on top of Hydraulic Power Pack. 2. Install four screws securing shroud to hydraulic tank. Replace Hydraulic ...
Page 28 - Install Motor Control Module; Remove Hydraulic Power Pack
Repair 28 3A2176J Install Motor Control Module This procedure starts assuming that the old Motor Con- trol Module is removed from the machine. See Remove Motor Control Module procedure, see page 26 . See F IG . 8 on page 25 . 1. Perform Adjust Motor Control Module Selector Switch procedure on page 2...
Page 29 - Install Hydraulic Power Pack; Replace Tank Gasket, Tank; Remove Motor
Repair 3A2176J 29 Install Hydraulic Power Pack This procedure assumes the Hydraulic Power Pack has been removed from the machine and is assembledexcept for the Motor Control Module. See F IG . 8 on page 25 . 1. Run a rope through the three eye-bolts and betweenthe Motor and the Motor Control Module....
Page 30 - Install Motor; Remove Hydraulic Gear Pump; Install Hydraulic Gear Pump
Repair 30 3A2176J 5. Loosen set screw for motor coupler (H02) thenremove motor coupler. Install Motor See F IG . 8 on page 25 . 1. Use four hex head cap screws (H27) and thrustwashers (H21) to install Motor Control Modulemounting bracket (H26) onto motor (H01). 2. Install motor coupler (H02) onto mo...
Page 31 - Replace Power Supply
Repair 3A2176J 31 5. Apply a light coating of lubricant to seals oftube (H11). Install tube (H11) onto elbowfitting (H10) and straight fitting (H09). Hand-tightenthen use wrench to tighten 90 degrees further. 6. Install thrust washers (H21) onto hex head capscrews (H22). Apply pipe sealant to thread...
Page 32 - Parts
Parts 32 3A2176J Parts HFRL Models F IG . 11: HFRL Models ti18209a 001 003 015 004 015 007 006 008,009,010 018 018 017 018 018 017 002 005 ti18271a 016 005
Page 40 - Base Module
Parts 40 3A2176J Base Module F IG . 13: Base Module, Image 1 of 2 201 202 203 206 207 208 212 213 227, 228 229 231 232 233, 234 235,236,237 238 239 240 242 243 244 245 246 253 ti18251a 203 203 203 15 Torque to 17 ft-lb (23 N•m). Apply sealant #247 to threads. Apply sealant #248 to threads. Set MCM r...
Page 44 - Power Pack Module
Parts 44 3A2176J Power Pack Module F IG . 15: Power Pack Module 301 302 303 304 305 308 310 312 313 314 ti18253a Torque to 10 ft-lb (14 N•m). Apply sealant #11 to threads. 1 2 1 2
Page 60 - Dispense Hose Assembly Kits
Parts 60 3A2176J Dispense Hose Assembly Kits F IG . 23: Dispense Hose Assembly Kits 1202 ti18905a ti18906a Shown for reference only. Componentfound on manifold assembly 1 1 1203 1204 1205 24M099 Shown (Typical For Most Hose Assemblies) 24M110 Assembly Only 1202 1203 1205 1205 1201
Page 62 - Inlet Hose Assembly Kits
Parts 62 3A2176J Inlet Hose Assembly Kits F IG . 24: Inlet Hose Assembly Kits Ref Part Description Quantity 24M181, KIT, hose, 3/4x15, inlet, cs 24M182, KIT, hose, 3/4x15, inlet, ss 1301 122764 FITTING, elbow, 3/4npt, f, 90deg, ss 1 112040 FITTING, elbow, 90 deg. 1 1302 124406 FITTING, adapter, 3/4n...
Page 64 - Logic Drawings
Logic Drawings 64 3A2176J Logic Drawings 230V, 1 Phase F IG . 26: 230V, 1 Phase, No Heat Logic Drawing; Page 1 of 1 140 149 147 145 142 110 138 136 134 132 130 128 126 124 122 120 118 114 116 112 108 106 104 102 100 THIS PAGE IS FOR ASSEMBLY: 24M034 141 148 144 146 143 111 139 137 135 133 131 129 12...
Page 66 - DC Hydraulic Power Pack
Logic Drawings 66 3A2176J DC Hydraulic Power Pack F IG . 28: DC Hydraulic Power Pack Logic Drawing, Page 1 of 1 930 939 937 935 932 900 928 926 924 922 920 918 916 914 912 910 908 904 906 902 898 896 894 892 890 931 938 934 936 933 901 929 927 925 923 921 919 917 915 913 911 909 905 907 903 899 897 ...
Page 69 - Accessories
Accessories 3A2176J 69 Accessories HFR Discrete Gateway Module (DGM) Kits Single DGM Kit, 24F843Dual DGM Kit, 24F844DGM only, 24G830 The HFR Discrete Gateway Module (DGM) allows the user to control an HFR through an external controldevice such as a PLC. The DGM operates in conjunc-tion with the exis...
Page 71 - Motor Control Module Technical Data
Technical Data 3A2176J 71 Motor Control Module Technical Data Overtemperature protection is provided to protect from motor overload. Current limit, set via the software, is provided as a secondary protection from motor overload. All installations and wiring must comply with NEC and local electrical ...
Page 72 - Graco Standard Warranty; Graco Information
All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice. For patent information, see www.graco.com/patents. Original instructions. This manual contains Eng...
