Graco 3A2175A- User Manual

Models 3A2175A 5 HFRL Models ★ approved. Part Num-ber Description HFRL01 HFR for Lamination, 230/1, 1.00:1, 80/80, Carbon Steel HFRL02 HFR for Lamination, 230/1, 1.08:1, 86/80, Carbon Steel HFRL03 HFR for Lamination, 230/1, 1.16:1, 100/86, Carbon Steel HFRL04 HFR for Lamination, 230/1, 1.20:1, 60/50...

Models 3A2175A 7 HFRS Models Part Num-ber Description HFRS01 HFR for Silicone, 230/1, 1:1, Carbon Steel, 55/55 Feed HFRS02 HFR for Silicone, 230/1, 1:1, Carbon Steel, 5/5 Feed HFRS03 ★ HFR for Silicone, 400/3, 1:1, Carbon Steel, 55/55 Feed HFRS04 ★ HFR for Silicone, 400/3, 1:1, Carbon Steel, 5/5 Fee...

Warnings 10 3A2175A Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-tion point symbol aler ts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back to these warnings. Additional, product-...

Important Two-Component Material Information 14 3A2175A Important Two-Component Material Information Isocyanate Conditions Material Self-ignition Keep Components A (Red) and B (Blue) Separate Moisture Sensitivity of Isocyanates Isocyanates (ISO) are catalysts used in two component foam and polyurea ...

A (Red) and B (Blue) Components 3A2175A 15 Changing Materials • When changing materials, flush the equipment mul-tiple times to ensure it is thoroughly clean. • Always clean the fluid inlet strainers after flushing. • Check with your material manufacturer for chemical compatibility. • Most materials...

Typical HFRS System 16 3A2175A Typical HFRS System Key: A HFR Unit (Silicone) B Power Module C B “Blue” Pump D A ”Red” Pump E Outlet Module F B Hose Kit G A Hose Kit H Dispense Gun J Orifice Block K Orifice, 1/4” L Supply Unit, B Side M Supply Unit, A Side N Supply Hose P Inlet Regulator F IG . 1: H...

Typical HFRL System 3A2175A 17 Typical HFRL System Key: AA HFR Unit (Laminate)AB Power ModuleAC B “Blue” PumpAD A “Red” PumpAE Outlet ModuleAF B Hose KitAG A Hose Kit AH Dispense GunAJ Orifice BlockAK Orifice, 1/4”AL Inlet AssemblyAM Isolube Kit (not shown) F IG . 2: HFR Laminate System ti18209a AA ...

Component Identification 18 3A2175A Component Identification Key for F IG . 4. BA Advanced Display Module (see page 24)BB Component A (Red) Pressure Relief OutletBC Component B (Blue) Pressure Relief OutletBD Component A (Red) Fluid Manifold Inlet (on left side of manifold block) BE Component B (Blu...

Component Identification 20 3A2175A Main Power Switch Located on rear of machine. The main power switch turns power ON and OFF . The main power switch does not turn pumps on. Circuit Breakers The circuit breakers are located on the panel assembly mounted directly behind the disconnect switch panel o...

Component Identification 3A2175A 21 Hydraulic Power Pack Key: DA 8 Gallon Hydraulic Oil Reservoir (see Accessories on page 91 for specifications) DB Electric MotorDC Dipstick (not shown, located at rear left of hydraulic tank)DD Hydraulic Housing DE Directional ValveDF Motor Control Module (see page...

Component Identification 24 3A2175A Advanced Display Module (ADM) User Interface Buttons F IG . 7: ADM Component Identification - Front TI12362a1 EA EB EC EE EH EG EF ED Callout Button Function EA System enable/ disable Enables/disables system. When system is disabled, temperature control and dispen...

Component Identification 26 3A2175A Main Display Components The following figure calls out the navigational, status, and general informational components of each screen. For details regarding the user interface display see Advanced Display Module (ADM) Operation , page 55. F IG . 9: Main Display Com...

Dispense Valve Overview 28 3A2175A Dispense Valve Overview The HFRL and HFRS systems will be provided exclu-sively with MD2 dispense valves. The MD2 dispense valve is an example of a solenoid controlled dispense valve. When the trigger is pulled the signal requests the dispense to star t. When the m...

Setup 3A2175A 29 Setup Perform this setup procedure to secure all necessary machine connections for machine operation. 1. Locate HFR. a. Locate HFR on a level surface. See Dimen- sions on page 94 for space requirements. b. Do not expose HFR to rain. 2. Electrical requirements. See Models on page 4 f...

Operation 3A2175A 35 Operation Startup 1. Use feed pumps to load fluid NOTE: The HFR is tested with oil at the factory. Flush out the oil with a compatible solvent before dispensing. See Flushing on page 39. a. Check that all machine connections are setup. See Setup procedure, page 29. b. Verify bot...

Operation 38 3A2175A Shutdown 1. Park pumps. a. From the Home screen, press and select Standby mode. b. Press . Material will dispense. Pump will park automatically. Once pump is parked, pump will stop moving. If a dispense gun with a trigger is installed, pulling the trigger will begin a park opera...

Operation 3A2175A 39 Flushing • Flush out old fluid with new fluid, or flush out old fluid with a compatible solvent before introducing new fluid. • Use the lowest possible pressure when flushing. • All fluid components are compatible with common solvents. Use only moisture-free solvents. See Access...

Maintenance 3A2175A 43 Maintenance Change Break-in Oil After initial break-in, see Table 5 for recommended fre-quency of oil changes. Table 2: Frequency of Oil Changes Grease Circulation Valves With Fusion Grease (117773) Check Hydraulic Fluid Level Check hydraulic fluid level on dipstick. Fluid lev...

Maintenance 44 3A2175A Advanced Display Module (ADM) Replace Battery A lithium battery maintains the ADM clock when power is not connected. To replace the battery: 1. Disconnect power to the ADM. NOTE: This can be done by removing the CAN cable from the bottom of the ADM. 2. Remove rear access panel...

Maintenance 46 3A2175A Fluid Control Module (FCM) Install Upgrade and Key Tokens NOTE: FCM connection to system is temporarily dis- abled during the installation of upgrade or key tokens. 1. Use software token 16H821. See Graco Control Architecture ™ Module Programming manual for instructions. NOTE:...

Maintenance 3A2175A 47 6. Open the fluid inlet valve, ensure that there are no leaks, and wipe the equipment clean. Proceed with operation. IsoGuard Select ™ System (Not included on HFRS systems) NOTE: The IsoGuard Select system is included on all HFRL systems. It is available separately for HFRS sy...

Maintenance 48 3A2175A 7. Thread the reservoir onto the cap assembly and place it in the bracket (RB). 8. Push the supply tube (ST) approximately 1/3 of the way into the reservoir. 9. Push the return tube (RT) into the reservoir until it reaches the bottom. NOTE: The return tube must reach the botto...

Troubleshooting 3A2175A 49 Troubleshooting Before performing any troubleshooting procedure: 1. Perform Pressure Relief Procedure on page 38. 2. Turn main power OFF. 3. Allow equipment to cool. Try the recommended solutions in the order given for each problem, to avoid unnecessary repairs. Also, dete...

Troubleshooting 3A2175A 51 ADM Troubleshooting ADM Module Status LEDs (CN) Conditions USB Module Status LEDs (CL) Conditions F IG . 19: ADM Component Identification - Rear CR CK CJ CL CP CN CM CS ti12363a1 Module Status LED Signal Description Green on System is powered up. Yellow on Communication in...

Troubleshooting 52 3A2175A Motor Control Module For MCM location, see reference MA in F IG . 4 on page 19. Diagnostic Information 7 Table 3: LED Status Signal Module Status LED Signal Description Green on System is powered up. Yellow on Internal communication in progress. Red solid MCM hardware fail...

Troubleshooting 3A2175A 53 Acceptable Size and Duration of Power Line Voltage Fluctuations The Motor Control Module is designed to withstand volt-age fluctuations from the incoming power supply. If the incoming power supply goes outside of the tolerable range, an over-voltage condition is flagged an...

Troubleshooting 54 3A2175A Fluid Control Module Diagnostic Information Module Status LED Signal Diagnosis Green on System is powered up Yellow Internal communication in progress Red solid FCM hardware failure. Replace FCM. Red flashing fast Uploading software Red flashing slow Token error. Remove to...

Appendix A - ADM Icons Overview 56 3A2175A Appendix A - ADM Icons Overview Icon Function Access Learn Mode Calibration screen Access Weight Calibration and Material Specific Gravity Entry screen Pump Graphic Calibration Screen, Learn Mode: Move pump All other screens: Begin Dispense Stop Dispense Pr...

Appendix B - ADM Setup Screens Overview 58 3A2175A Appendix B - ADM Setup Screens Overview The ADM will start in the Run screens at the “Home” screen. From the Run screens, press to access the Setup screens. If the Setup screens password is turned on, use the ADM keypad to enter the password then pr...

Appendix C - ADM Run Screens Overview 68 3A2175A Appendix C - ADM Run Screens Overview Run screens are divided into five major sections: status, errors, events, and maintenance. The following diagram demonstrates the flow of the Run screens beginning with the Home screen. Home Screen The Home screen...

Appendix D - ADM Error Codes 74 3A2175A Appendix D - ADM Error Codes Error Code Error Name Error Description Error Type Cause Solution A4H3 Mix Head Motor Overload Refer to AC Power Pack manual DEH3 Soft Stop Asserted MBH3 Low Mix Head Oil Level P1H3 Low Accumulator Pressure P4H3 High Accumulator Pr...

Appendix E - System Events 84 3A2175A Appendix E - System Events Event Code and String Triggers REL00: System Pow-ered On The System was powered on. REM00: System Pow-ered Off The System was powered off. REB00: Stop Button Pressed The Red stop button was pressed on the Advanced Display Module. RECH0...

Appendix F - USB Operation 3A2175A 85 Appendix F - USB Operation Overview There are 3 main uses for the USB on a GMS system • Ability to download a log of the past 50,000 errors and events and a shot log that can contain over 250,000 snapshots of critical dispense information • Ability to download, ...

Appendix F - USB Operation 86 3A2175A Log Files, Folder Structure Each time a stick-drive is inserted into the ADM USB port, a new folder named DATAxxxx is created. The number at the end of the folder name is incremented each time a stick-drive is inserted and data is down-loaded or uploaded. In eac...

Appendix F - USB Operation 3A2175A 87 Example LOG01 File The LOG01 file is the Errors and Events log file. Example LOG02 File The LOG02 file is the Shot Data Log file.

Appendix F - USB Operation 88 3A2175A Transfer System Settings Use the following process to transfer system settings from one machine to another. 1. Insert a high-quality USB stick-drive into the USB port on the system with the settings to be trans-ferred. Once the download is complete the SET-TINGS...

Appendix F - USB Operation 3A2175A 89 Update Custom Language Use the following process to customize the text on the ADM. The language file DISPTEXT.TXT can be modi-fied in Excel but must be saved as a Unicode Text file with the extension .TXT in order for it to properly import. 1. Insert a high-qual...

Appendix F - USB Operation 90 3A2175A Example SETTINGS.TXT File Example DISPTEXT.TXT File NOTICE The user should never attempt to modify the SET-TINGS.TXT file in any way. Graco is not responsible for damages caused by an improperly modified setup file.

Technical Data 92 3A2175A Technical Data All other brand names or marks are used for identification purposes and are trademarks of their respective owners. Maximum Fluid Working Pressure . . . 3000 psi (21MPa, 207 bar) See Models starting on page 4 for specific information Maximum Fluid Temperature ...

Technical Data 3A2175A 93 Motor Control Module Technical Data Overtemperature protection is provided to protect from motor overload. Current limit, set via the software, is provided as a secondary protection from motor overload. All installations and wiring must comply with NEC and local electrical ...

Technical Data 94 3A2175A Dimensions ti18219a 58.1 in. (1476 mm) 51.8 in. (1316 mm) 37.2 in. (945 mm) 24 in. (610 mm)* 15 in. (381 mm)* * (4) 5/8” diameter anchor locations 5 in. (127 mm)*

All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice. Original instructions. This manual contains English. MM 3A2175 Graco Headquarters: Minneapolis Int...