Page 2 - Models; Complete Assemblies
Models 2 3A1214B Models Complete Assemblies Ref. Model Number Description 1 24G624 1 Pump RoadPak 2 24G625 2 Pump RoadPak 3 24G626 Single Hitch Mounting Frame 4 24G627 RoadPak Slide in Mounting Frame 5 24G628 1 Pump RoadPak Gun Arm 6 24G629 2 Pump RoadPak Gun Arm 7 24G630 Gun Arm Beam 8 24G632 RoadL...
Page 3 - Warnings; WARNING
Warnings 3A1214B 3 Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manua...
Page 5 - Introduction and General Information; Introduction; Programmable Skipline Controller
Introduction and General Information 3A1214B 5 Introduction and General Information Introduction This manual and those listed below provide pre-setup requirements, parts lists, setup, operation, and mainte-nance instructions for the RoadLazer system. This man-ual includes instructions for a 2-pump s...
Page 6 - Component Identification
Component Identification 6 3A1214B Component Identification ti15836a B N C D E F G H J R M Z L AH AG AF AE AC AB AA P S T W X A Y K Q AJ AD
Page 7 - Component Function
Component Function 3A1214B 7 Component Function A Air Regulator Allows regulation of the bead tank air pressure B Bead Tank Holds up to 36 gallons of reflective materials or element for single or double drop beading C Air Accumulator Tank Helps reduce air temperature from compressor D Hydraulic Valv...
Page 8 - Setup; Charge Battery
Setup 8 3A1214B Setup Charge Battery If the battery is newly purchased or has not been used for a long time, charge it before you use it. Installing RoadLazer Into Vehicle RoadPak Installation (24G624, 24G625) Load RoadPak into vehicle using a forklift or a hoist that is rated for the weight capacit...
Page 9 - Filter Orientation; Gun Arm Bracket Mount
Setup 3A1214B 9 Filter Orientation After mounting and securing the RoadPak to the vehicle, position the filter assemblies as desired. 1. Use a hammer to loosen the large jam nut on the pump assembly. 2. Rotate the filter assembly to the desired orientation and use a hammer to tighten the jam nut and...
Page 10 - Narrow Orientation
Setup 10 3A1214B RoadPak Mounting Bracket (24G627) Installation (Option 2) NOTE: Cutting the RoadPak mounting arms and bolting them through the bed to the frame of the vehicle is an option in addition to the following mounting techniques: Narrow Orientation 1. Slide the RoadPak mounting arms (304) b...
Page 12 - Wide Orientation
Setup 12 3A1214B Wide Orientation 1. Bolt brackets (316) to the RoadPak in four locations with bolts (312), washers (307), and nuts (315). It is ideal to locate the brackets as far apart as possible to provide optimal support. The mounting location of the brackets will depend on where the RoadPak is...
Page 15 - Hose Routing to Pumps and Tanks
Setup 3A1214B 15 Hose Routing to Pumps and Tanks ti16548a
Page 16 - Hose Routing
Setup 16 3A1214B Hose Routing 1. Pull slide beam out to one side of the vehicle. Pull gun arm out and lower it to make sure the hose bun-dle has been secured at the proper location to ensure full movement for the gun arm to move from one side to the other. Make adjustments to the hose clamp that sec...
Page 17 - Electrical Cable Connections
Setup 3A1214B 17 5. Install air hose to quick connect fitting on air tank. Electrical Cable Connections 1. Connect gun arm cable to the junction box. Fasten cable to cable clamp for strain relief (S) on the con-nection. 2. Connect control cable to the junction box. Fasten cable to cable clamp for st...
Page 18 - Install Front Pointer Instructions
Setup 18 3A1214B Install Front Pointer Instructions 1. Locate an area on the vehicle to mount the Road-Pak pointer system that will allow the user to see the indicator rod from the driving position or with the help of the Road View Camera System. 2. If needed, drill two 9/16 in. holes in the desired...
Page 19 - Operation; Pressure Relief Procedure; RPS 2900 Pump Fluid Pressure Relief; Bead System Pressure Relief
Operation 3A1214B 19 Operation Pressure Relief Procedure RPS 2900 Pump Fluid Pressure Relief 1. Set hydraulic valve to OFF position. 2. Run engine at half throttle. 3. Place empty pail under paint guns to catch drain-age. 4. Relieve hose pressure through guns. Use Program-mable Skipline Controller t...
Page 20 - Air System Pressure Relief; EMERGENCY SHUT OFF; Set Up Slide Beam and Gun Arm; Prepare System to Paint; Initial Settings
Operation 20 3A1214B Air System Pressure Relief 1. Relieve air pressure in air tank by turning air valve to OPEN position. EMERGENCY SHUT OFF To shut down the entire RoadLazer system, set POWER ON/OFF on the Programmable Skipline Controller to the OFF position. Load Reflecting Materials 1. Set POWER...
Page 22 - Start Engine
Operation 22 3A1214B Start Engine 1. Set POWER ON/OFF on Programmable Skipline Controller to ON. 2. Set engine to choke position ON. 3. Set throttle to half speed and turn key. 4. After engine starts, set choke to OFF. Select/Prime Pumps 1. Open hydraulic valve to activate pumps. 2. Slowly turn pres...
Page 23 - Prime Guns; Turn on Bead System; Begin to Spray
Operation 3A1214B 23 6. When paint comes out of return lines, set hydraulic valve to OFF position. 7. Close all dump valves. 8. Place return lines into paint drum. Prime Guns 1. Close air valve to pressurize air system. 2. Open only spray gun ball valves corresponding to paint pumps or color used. N...
Page 24 - Flushing the System
Operation 24 3A1214B Flushing the System 1. Perform Pressure Relief Procedure , see page 19. 2. Flush the system with compatible solvent. Check the system under pressure for leaks. If any are found, relieve the pressure , and repair the leaks. Pressurize the system again, and check for leaks. 3. Gro...
Page 26 - RoadLazer in Storage Position
Operation 26 3A1214B Securing Gun Arm for Transportation NOTE: Never transport the RoadLazer while the paint gun ball valves are open, the system is under pressure, and the engine is running, as this could cause damage to components. 1. Unlock gun arm red-handled clamp on slide beam. 2. Lift gun arm...
Page 28 - Graco Standard Warranty; Graco Information
All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice. Original instructions. This manual contains English. MM 3A1214 Graco Headquarters: Minneapolis Int...