Graco 3A1163A- Manual

System Configuration and Part Numbers 3A1163A 5 Standard Features Accessories Hazardous Location Approval Models using a G3000, G3000HR, or intrinsically safe Coriolis meter for both A and B meters are approved for installation in a Hazardous Location - Class I, Div I, Group D, T3 or Zone I Group II...

Warnings 6 3A1163A Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manua...

Important Two-Component Material Information 3A1163A 9 Important Two-Component Material Information Isocyanate Conditions Material Self-ignition Keep Components A and B Separate Moisture Sensitivity of Isocyanates Isocyanates (ISO) are catalysts used in two component coatings. ISO will react with mo...

Component Identification and Definition 10 3A1163A Component Identification and Definition See Table 1, and F IG . 2 for the system components. F IG . 2. ProControl 1KS System, shown with G3000 Meter, Color Change, and Flow Control TI15961b * See the ProControl 1KS Repair-Parts manual for optional c...

Location 12 3A1163A Location Location Requirements • Mount EasyKey and Fluid Station within 50 ft (15.2 m) of each other, using 15U533 cable. NOTE: An optional 15V213 100 ft (30.5 m) cable is also available. • EasyKey: Install in the non-hazardous area at a convenient location for the operator to vi...

Location 3A1163A 13 F IG . 3. Intrinsically Safe Installation NON-HAZARDOUS LOCATION ONLY HAZARDOUS (CLASSIFIED) LOCATION CLASS I, DIV I, GROUP D, T3 (US AND CANADA)CLASS I, ZONE I GROUP IIA T3 (ATEX ONLY)TAUB = -20°C TO 50°C ProMix 2KS EasyKey Interface (with or without display) Safety Barrier ProM...

General Information 14 3A1163A General Information • Reference numbers and letters in parentheses in the text refer to numbers and letters in the illustra-tions. • F IG . 2 on page 10 shows the basic components of a ProControl 1KS system, and F IG . 4 on page 15 shows a basic system layout. Contact ...

Air Supply 3A1163A 17 Air Supply Requirements • Compressed air supply pressure: 75-100 psi (517-700 kPa, 5.2-7 bar). • Air hoses: use grounded hoses that are correctly sized for your system. • Air regulator and bleed-type shutoff valve: include in each air line to fluid supply equipment. Install an ...

Fluid Supply 18 3A1163A Fluid Supply Requirements ProControl models are available to operate air spray or air-assisted systems with a capacity of up to 3800 cc/min. • Fluid supply pressure tanks, feed pumps, or circulat-ing systems can be used. • Materials can be transferred from their original con-...

Electrical 3A1163A 21 Electrical Requirements NOTE: All options ordered on the ProControl system are electrically tested at the factory. The ProControl operates with 85-250 VAC, 50/60 Hz input power, with a maximum of 2 amp current draw. The power supply circuit must be protected with a 15 amp maxim...

Electrical 24 3A1163A Connect Color Change Module To install the color change module(s), see manual 312787. Connect a 5-pin electrical cable from the labeled con- nection por t (J11) on the fluid station control board to the color change board. See F IG . 12. If you are using two color change module...

Electrical 3A1163A 25 F IG . 12. Color Change Board Switches S3-S6 S3 S4 S5 S6 OFF ON OFF ON Switch S3-S6 Positions J7 J11 TI13661a

Electrical 26 3A1163A F IG . 13. Color Change Module Electrical Schematic WIRING DIAGRAM COM +12VDC COM +12VDC COM +12VDC COM +12VDC COM +12VDC COM +12VDC COM +12VDC COM +12VDC COM +12VDC J8 J15 J14 J9 J16 J10 COLOR 8 (21) COLOR 7 (20) COLOR 6 (19) COLOR 5 (18) COLOR 4 (17) COLOR 3 (16) COLOR 2 (15)...

Electrical 3A1163A 27 Grounding Ground the ProControl system as instructed here and in the individual component manuals. A ground wire and clamp, part no. 223547, is available from Graco. NOTE: To prevent electrical noise interference from high voltage equipment, do not connect the robot ground to t...

Schematic Diagrams 3A1163A 29 Schematic Diagrams System Pneumatic Schematic 3/8 AIR FILTER MANUAL DRAIN 5 MICRON WALL MOUNT ONLY FL USH AIR TO FL UID INLE T 1/4 TUBE TO M ANIFOLD 1/4 TUBE 4-WAY SOLENOID 12 VDC PURGE A VALVE DUMP A VALVE (OPTIONAL) 4-WAY SOLENOID 12 VDC 3-WAY SOLENOID 12 VDC 3-WAY SO...

Schematic Diagrams 30 3A1163A System Electrical Schematic NOTE: The electrical schematic illustrates all possible wiring expansions in a ProControl 1KS system. Some compo-nents shown are not included with all systems. Non-Hazardous Area BARRIER BOARD OPERATOR INTERFACE 1 2 L1 N 85-250 VAC GND N L1 8...

Schematic Diagrams 3A1163A 31 System Electrical Schematic NOTE: The electrical schematic illustrates all possible wiring expansions in a ProControl 1KS system. Some compo-nents shown are not included with all systems. Hazardous Area HAZARDOUS AREA +12VDC I/S COM SHIELD J10 2 3 5 1 2 3 4 5 6 J3 PWR (...

Dimensions and Mounting Hole Layouts 32 3A1163A Dimensions and Mounting Hole Layouts Wall Panel (mounting bracket only) TI16333a A D C B E Module A Overall Width in. (mm) Overall Depth in. (mm) B Overall Height in. (mm) Mounting Dimensions, Width (C) x Height (D) in. (mm) E Mounting Hole Size in. (m...

Technical Data 3A1163A 35 Technical Data * Dependent on programmed K-factor and application. The maximum allowable flow meter pulse frequency is 425 Hz (pulses/sec). For more detailed information on viscosities, flow rates, or mixing ratios, consult your Graco dis-tributor. See individual component ...

All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice. Original instructions. This manual contains English. MM 3A1163 Graco Headquarters: Minneapolis Int...