Page 2 - Contents
2 3A0395R Contents Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Important Two-Component Material Information . 6 Isoc...
Page 3 - Models
Models 3A0395R 3 Models The following table lists the tank stand module part numbers and the components included with each. Related Manuals Component manuals listed below are in English. Manu-als are available at www.graco.com. Part Includes: Agitator Slinger Plate Heat Insulation Chiller Desiccant ...
Page 4 - Warnings; WARNING
Warnings 4 3A0395R Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manua...
Page 6 - Important Two-Component Material Information; Isocyanate Conditions
Important Two-Component Material Information 6 3A0395R Important Two-Component Material Information Isocyanate Conditions Material Self-ignition Keep Components A and B Separate Moisture Sensitivity of Isocyanates Isocyanates (ISO) are catalysts used in two component foam and polyurea coatings. ISO ...
Page 7 - Changing Materials
Important Two-Component Material Information 3A0395R 7 Changing Materials • When changing materials, flush the equipment mul-tiple times to ensure it is thoroughly clean. • Always clean the fluid inlet strainers after flushing. • Check with your material manufacturer for chemical compatibility. • Mo...
Page 8 - Component Identification; Tank Feed System
Component Identification 8 3A0395R Component Identification Tank Feed System Key: A Air Pressure Gauge and Valve B Lid or Lid with Agitator C Tank D Material Valve E Recirculation Probe Assembly F Ball Valve Assembly G Heat Exchanger Assembly H Enclosure J Level Sensors (not shown) F IG . 1: Compone...
Page 9 - Electrical Panel Components; Circuit Breakers
Component Identification 3A0395R 9 Electrical Panel Components The electrical panel is located on the inside of the tank stand enclosure, and includes the circuit breakers, a fluid control module, and a low power temperature con-trol module. Circuit Breakers F IG . 2: Component Identification - Circ...
Page 10 - Low Power Temperature Control Module
Component Identification 10 3A0395R Fluid Control Module (FCM) Key: AA Fluid Control Module (FCM)AB BaseAC Module Connection ScrewsAD Access Cover AE Module Status LEDsAF CAN ConnectorsAG Level Sensor InputAH Fill Solenoid Signal Low Power Temperature Control Module Key: BA Low Power ModuleBB RTD Te...
Page 11 - Heat Zone and Fluid Control Selection
Component Identification 3A0395R 11 Heat Zone and Fluid Control Selection The tank feed system supports independent tempera-ture control by utilizing a low power temperature control module. The system also supports fluid control by utiliz-ing an FCM. Both the low power temperature control module and...
Page 12 - Installation; Grounding
Installation 12 3A0395R Installation Grounding Products that include heated tanks must be grounded. Grounding reduces the risk of static and electric shock by providing an escape wire for the electrical current due to static build up or in the event of a short circuit. Improper installation of the g...
Page 14 - Install Ultrasonic Level Sensor
Installation 14 3A0395R Install Ultrasonic Level Sensor NOTE: The ultrasonic level sensor is only used on two gallon tanks. 1. Turn main power off. 2. Relieve tank air pressure. See Pressure Relief Pro-cedure, page 17. 3. Drain tank. 4. Remove the tank lid (DA). 5. Insert the o-ring (DB) and sensor ...
Page 16 - Setup
Setup 16 3A0395R Setup Calibrate Barrel Style Level Sensors NOTE: Calibration is not required for ultrasonic style level sensors or high temperature level sen-sors. 1. Locate the calibration button on the sensor (11) closest to the electrical connector through one of the four holes of the sensor wel...
Page 17 - Operation; Startup; Start System; Pressure Relief Procedure
Operation 3A0395R 17 Operation See HFR Setup-Operation manual for system operation instructions. Startup Start System See HFR Setup-Operation manual for system startup instructions. Start Agitation Press agitator manual switch on and off to start agita-tion. Pressure Relief Procedure NOTE: Relieving...
Page 18 - Maintenance; Daily Maintenance; Desiccant Dryer; Weekly Maintenance; Replacement Filters; Install Upgrade Tokens
Maintenance 18 3A0395R Maintenance Daily Maintenance Desiccant Dryer Replace silica gel units when the desiccant color or moisture indicator has changed color from Blue (mean-ing dry) to Pink (meaning wet). 1. Turn off and depressurize the line containing the dryer unit. 2. Loosen the camp ring and ...
Page 19 - Troubleshooting
Troubleshooting 3A0395R 19 Troubleshooting Problem Cause Solution No agitation. Agitator motor is not turning. Intermittent electrical connections. Ensure the system main power is ON. Ensure all electrical connections to the motor are secure. See electrical schematic in either the HFR Repair-Parts m...
Page 27 - Repair; Replace Agitator Fuse
Repair 3A0395R 27 Repair Replace Agitator Fuse 1. Turn off main power. 2. Slide open the fuse drawer. 3. Remove old fuse and replace with new fuse. Tank Lid Gasket NOTE: If the tank includes an agitator, use a capable hoist to lift the tank lid and agitator assembly out of the day tank. Tools/Suppli...
Page 29 - Level Sensor and Well
Repair 3A0395R 29 Level Sensor and Well NOTE: For proper level sensor function, the tip of the level sensor well must protrude at least 1/8 in. into the tank (C). 1. Turn main power off. 2. Relieve tank air pressure. See Pressure Relief Pro-cedure, page 17. 3. Drain tanks to below level sensor well....
Page 30 - Electrical Schematics
Electrical Schematics 30 3A0395R Electrical Schematics Electrical Panel, Tank Stand with Agitator, Heater/Chiller
Page 31 - Continued
Page 34 - Electrical Panel, Tank Stand with Agitator
Electrical Schematics 34 3A0395R Electrical Panel, Tank Stand with Agitator
Page 37 - Parts
Parts 3A0395R 37 Parts 1 Mounting screws supplied with assembly. 1 29 18 2 1 3 22 19 20, 21 24 5 6 r_24C317_3A0395a_11b ti17773a 4 28 Front View Shown 38L and 75L Tank Modules Ref. 4 Shown 41 33, 34 43
Page 39 - 8L and 75L Tank Module Parts
Parts 3A0395R 39 38L and 75L Tank Module Parts The following tables on this and the next three pages list the varying part numbers, common par t numbers, and quan-tities by tank module assembly. Ref Part Description Tank Module and Quantity 24C317 24D562 24D564 24D565 24D568 24D569 24D570 24D571 1 ★...
Page 41 - 8L and 75L Tank Module Parts (continued)
Parts 3A0395R 41 38L and 75L Tank Module Parts (continued) Ref Part Description Tank Module and Quantity 24D572 24D573 24D574 24D575 24D576 24D577 24D578 24D579 24P091 1 ★ TANK, assy, 38L, sst TANK, assy, 75L, sst 1 1 1 1 ★ TANK, assy, heat, 38L, sst 1 1 ★ TANK, assy, heat, 75L, sst 1 1 1 2 LID, ass...
Page 46 - Heated Tank Assemblies; 8L and 75L Heated Tank Assemblies
Parts 46 3A0395R Heated Tank Assemblies 38L and 75L Heated Tank Assemblies ✓ 38L heated tank assemblies only. ◆ 75L heated tank assemblies only. 50 51 60 59 58 57 56 55 54 53 52 61 ti7043a Ref. Part Description Qty. 50 TANK, assy. 1 ✓ 257762 38L, SST ◆ 257772 75L; SST 51 INSULATOR, blanket assy. 1 ✓...
Page 47 - Tank Lid Assemblies; Lid with Agitator
Parts 3A0395R 47 Tank Lid Assemblies Lid with agitator for 38L tanksLid with agitator for 75L tanks ▲ Replacement Danger and Warning labels, tags, and cards are available at no cost. 107 Lid with Agitator ti17777a 109 108 101a 101k 101f, 101b101z 101af 101z 101v, 101x, 101u 101ag 101w,101ab,101ac,10...
Page 48 - Lid Assembly
Parts 48 3A0395R Lid Assembly 141 144 141 143 164 157 158 159 165 160 161 162 156 152 151 150 149 153 142 146 147 154 155 148 163 r_24B967_3A0395a_1a 166 158 Ref. Part Description Qty. 141 15M621 LID, agitator 1 142 111384 PLUG, pipe 2 143 159239 NIPPLE, pipe 1 144 189016 MANIFOLD, air, inlet 1 145 ...
Page 49 - Plug Assembly for Lid
Parts 3A0395R 49 Plug Assembly for Lid Vacuum Degas Lid Assembly Ref. Part Description Qty. 171 16A354 PLUG 1 172 15Y363 GASKET, mounting 1 173 15Y355 NUT 1 171 172 173 r_24B967_3A0395a_1b Ref. Part Description Qty. 181 15M621 LID, agitator 1 182 122767 BUSHING,; 1/2 x 1/4 npt 2 183 103347 VALVE, sa...
Page 50 - Electrical Panel, 230V for Heat
Parts 50 3A0395R Electrical Panel, 230V for Heat 203 201 236 234 202 237 212 219 240 Ref. 210 227 235 231 213, 214 215 206 208 207 209 210 224 220 239 228 228 219 219 211 228, 233 229 223 219 228 221 230 218 229 223 222 211 r_24C169_3A0395Aa_1b 216, 226
Page 51 - Electrical Panel, 230V for No Heat
Parts 3A0395R 51 Electrical Panel, 230V for No Heat r_24C307_3A0395_1b 201 235 234 227 Ref. 210 202 203 206 213, 214 236 219, 240 212 237 231 216, 226 223 228 219 215 210 208 221 230 239 220 218 229 223 228, 233 228 219 228 219 224
Page 54 - Electrical Panel, 230V for 2 Gallon Tanks Only
Parts 54 3A0395R Electrical Panel, 230V for 2 Gallon Tanks Only ti7778a 501 503 502 524 505 510 506 516 507 525 522 511 508 509 512 514 523 517 518 504 520521 519 513 515
Page 56 - Heat Exchanger Assembly
Parts 56 3A0395R Heat Exchanger Assembly 255 253 254 252 264 267 266 268 256 261 266 262 264 252 257 251 Apply thread sealant and PTFE thread tape to all male npt threads as needed. 2 r_257968_3A0395Aa_1a Ref. Part Description Qty. 251 123072 EXCHANGER, heat, tank, 0.50 plates 1 252 123071 COUPLING,...
Page 57 - Air Dryer Filter
Parts 3A0395R 57 Air Dryer Filter ★ Not shown. 281 282 283 284 285 287 286 287 289 290 291 292 293 Apply thread sealant and PTFE thread tape to all male npt threads as needed. 2 r_24C159_3A0395Aa_1a Ref. Part Description Qty. 281 121019 ELBOW, male, swivel; 3/8 npt 1 282 123377 FILTER, air; 3/8 npt ...
Page 58 - Ball Valve Assemblies
Parts 58 3A0395R Ball Valve Assemblies 301 305 302 303 304 306 307 308 309 301 302 305 306 310 311 307 308 309 303 304 Ball Valve Assembly with Filter Ball Valve Assembly Apply thread sealant and PTFE thread tape to all male npt threads as needed. 2 r_257742_3A0395Aa_1a r_24E107_3A0395Aa_1a Ref. Par...
Page 59 - Recirculation Probe Assembly
Parts 3A0395R 59 Recirculation Probe Assembly r_24C156_3A0395A_2 326 327 321 322 325 328 324 2 Apply thread sealant and PTFE thread tape. 2 2 2 2 Ref. Part Description Qty. 321 166466 FITTING, tee, pipe, female 1 322 124280 BUSHING; 3/4 npt x 1/4 npt 1 324 121478 FITTING, compression; 3/16 x 1/4 npt...
Page 61 - Accessories and Kits; High Temperature Level Sensor, 24F519
Accessories and Kits 3A0395R 61 Accessories and Kits Level Switch Assembly, 24D271 Third level sensor proximity switch option. High Temperature Level Sensor, 24F519 Vacuum Tree Kit, 257746 Connection kit to add vacuum to the tank. Ref. Part Description Qty. 401 16A511 HOUSING, well, proximity 1 402 ...
Page 62 - High Flow Supplied Feed Refill Kit, 24P673
Accessories and Kits 62 3A0395R Supplied Feed Refill Kit, 257770 Refill kit for customer-supplied feed systems. High Flow Supplied Feed Refill Kit, 24P673 Refill kit for customer-supplied feed systems. Ref. Part Description Qty. 410 121116 ELBOW; 3/4 npt(m) 1 411 122770 VALVE, ball; 3/4 npt(f), 2k, ...
Page 63 - Agitator with Heat Blanket Kits
Accessories and Kits 3A0395R 63 Insulator Blanket Assembly, 257757 For use with heated 46 liter tanks. ▲ Replacement Danger and Warning labels, tags, and cards are available at no cost. Insulator Blanket Assembly, 257758 For use with heated 75 liter tanks. ▲ Replacement Danger and Warning labels, ta...
Page 64 - Desiccant Dryer Adapter, LC0097
Accessories and Kits 64 3A0395R Double Nitrogen Harness 257779 Vacuum Pump Assembly, 257916 Desiccant Dryer Adapter, LC0097 Desiccant dryer (3/8 mpt) with adapter and cartridge. Desiccant Dryer, LC0098 Desiccant dryer refill cartridge. Ref. Part Description Qty. 431 122647 REGULATOR, nitrogen; 1/4 n...
Page 66 - Dimensions
Dimensions 66 3A0395R Dimensions r_24C317_3A0395a_1c C B A Bolt Mounting Pattern and Dimensions D = 24.0 in. (609.6 mm)E = 13.0 in. (330.2 mm) Front Right D E A = 83.0 in. (2108 mm); 38L/75L tanks with agitationA = 69.4 in. (1763 mm); 38L/75L tanks without agitationA = 54.0 in. (1372 mm); 7.5L tanks...
Page 67 - Technical Data
Technical Data 3A0395R 67 Technical Data Maximum material working pressure . . . . . . . . . . . . . . . 100 psi (0.7 MPa, 7 bar) Maximum feed supply pressure . . . . . . . . . . . . . . . . . . . 100 psi (0.7 MPa, 7 bar) Maximum air working pressure . . . . . . . . . . . . . . . . . . . 100 psi (0....
Page 68 - Graco Standard Warranty
All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice. For patent information, see www.graco.com/patents. Original Instructions. This manual contains Eng...
