Page 2 - Contents
2 3A0261H Contents Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Component Identification . . . . . . . . . . . . . . . . . . . . 6 Control Boxes . . . . . . . . . . . . . . . . . . . . . . . . . ....
Page 3 - Related Manuals; Part
Related Manuals 3A0261H 3 Related Manuals Component manuals in U.S. English. Part Description 313812 Dispensit 1093 313566 Dispensit 1053-10B 334001 1053 Valve 24V Solenoid Replacement Kit, Instructions 334002 1093 Valve 24V Solenoid Replacement Kit, Instructions
Page 4 - Warnings; WARNING
Warnings 4 3A0261H Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-tion point symbol aler ts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back to these warnings. Additional, product-s...
Page 6 - Component Identification; Control Boxes
Component Identification 6 3A0261H Component Identification Control Boxes Power input/fuse holder, 81/0365-3/11, can be set to either 115V or 230V. To determine what voltage it is currently set to, look at the port and read what is showing through the cover window. To switch voltage, open the fuse h...
Page 7 - Grounding; Grounding plug units:; this product is equipped with a; Fluid supply container:; Kits; mounting the solenoid to the 1093 valve.
Grounding 3A0261H 7 Grounding This product must be grounded. In the event of an elec-trical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric cur-rent. Grounding plug units: this product is equipped with a cord having a grounding wire with an ap...
Page 8 - Valve Connection Kits
Valve Connection Kits 8 3A0261H Valve Connection Kits These valve connection kits enable certain valves to be used with this control package. Each kit contains the mechanical, electrical, and pneumatic hardware needed to install the valve. See associated drawing for hardware location and wiring info...
Page 9 - 4E845 Electrical socket schematic; Ref
Valve Connection Kits 3A0261H 9 24E845 Electrical socket schematic Ref Part Description Quantity 1 96/0098/99 SCREW, socket head, 10-24x1.50 2 2 16C798 PLATE, mounting, 1053, dsub, 15 pin 1 3 ADM00022 COVER, connector, dsub, 15p, 45deg 1 4 81/0360-N/11 SCREW, jack, connector, dsub, type a 2 5 B20500...
Page 11 - 4E846 Electrical socket schematic; Ref Part
Valve Connection Kits 3A0261H 11 24E846 Electrical socket schematic Ref Part Description Quantity 1 96/0098/99 SCREW, socket head, 10-24x1.50 2 2 16C798 PLATE, mounting, 1053, dsub, 15 pin 1 3 ADM00022 COVER, connector, dsub, 15p, 45deg 1 4 81/0360-N/11 SCREW, jack, connector, dsub, type a 2 5 B2050...
Page 13 - 4E847 Electrical socket schematic
Valve Connection Kits 3A0261H 13 24E847 Electrical socket schematic Ref Part Description Quantity 3 ADM00022 COVER, connector, dsub, 15p, 45deg 1 4 81/0360-N/11 SCREW, jack, connector, dsub, type a 2 5 B2050001 NUT, allen, 4-40, alloy 2 6 297331 SCREW, cap, 4x1/4 2 18 81/0378-2/25 STRAP, ground, rin...
Page 14 - Setup; Motor Driven; on; Adjust Amplifier; The amplifier should be adjusted if:
Setup 14 3A0261H Setup Motor Driven 1. Connect Dispense Valve I/O, Star t Options, and Motor logic cables. If level controls are installed, connect Level Controls logic cables. 2. Adjust customer supplied air pressure regulator to 80 psi (0.6 MPa, 6 bar). 3. Perform Setup procedure for dispense valv...
Page 15 - Startup; HMI Operation; HMI Operation; Perform a Shot; On Motor Driven models,; Retract Piston
Startup 3A0261H 15 Startup NOTE: See HMI Operation starting on page 16 for detailed HMI instructions. 1. Press the Control Power On button. 2. Navigate to the Metering Valve Control screen. 3. Press the Retract button. NOTE: On Motor Driven models, when there is an Emergency Stop condition or the sy...
Page 16 - Screen Navigation Diagrams
HMI Operation 16 3A0261H HMI Operation Screen Navigation Diagrams Motor Driven F IG . 2 Main Screen Metering Valve Control Shot Size/Flow Rate Level 1 Control Level 2 Control Purge Timer Status Supervisor Supervisor Help Motor Status Motor Error Codes
Page 17 - Main Screen; Screen Access Buttons; then press the Enter key.; Error Code; The Error Code button is shown on every screen
HMI Operation 3A0261H 17 Main Screen NOTE: The Error Code button is shown on every screen on the Motor Driven model. Screen Access Buttons All buttons on the main screen except for the Password and Error Code buttons open a new specified screen. For example, pressing the “Status” button opens the St...
Page 18 - Metering Valve Control Screen; A “1” indicates that the button is in the “ON” posi-
HMI Operation 18 3A0261H Metering Valve Control Screen NOTE: A “1” indicates that the button is in the “ON” posi- tion. A “0” indicates that the button is in the “OFF” posi-tion. NOTE: The Error Code button is shown on every screen. See the Main screen for definition. Start button When the Start but...
Page 19 - DV Valve Mode; This mode actuates an optional dispense valve.; OPEN; In this mode, the dispense valve is held closed.
HMI Operation 3A0261H 19 DV Valve Mode This mode actuates an optional dispense valve. OPEN In this mode, the dispense valve is held in the open posi-tion, allowing material to pass through. AUTO In this mode, the dispense valve opens automatically whenever the pump is cycled. CLOSE In this mode, the...
Page 20 - Shot Size Screen; Select Shot Size/Flow Rate Combination; This displays the stroke per shot in percent of stroke.
HMI Operation 20 3A0261H Shot Size Screen Select Shot Size/Flow Rate Combination Use this to change the selected shot by entering a num-ber between 1 and 7. The selected shot size and flow rate is shown in the Shot Size (percent) section and Flow Rate (mm/sec) section. Number of Strokes This display...
Page 21 - Level 1 Control Screen; The Error Code button is shown on every; A Tank Status, B Tank Status; This button silences the audible alarm when pressed.; Start Fill A, Start Fill B button; The Start Fill A, Start Fill B and the Stop Fill but-; Stop Fill button; Message
HMI Operation 3A0261H 21 Level 1 Control Screen NOTE: The Error Code button is shown on every screen. See the Main screen for definition, page 17. NOTE: If ‘A Tank Status’ and ‘B Tank Status’ both dis- play 'Levels Not Active' then the level control feature is not installed on this machine. A Tank S...
Page 22 - Level 2 Control Screen; Low Level Shutdown button
HMI Operation 22 3A0261H Level 2 Control Screen NOTE: A “1” indicates that the button is in the “ON” posi- tion. A “0” indicates that the button is in the “OFF” posi-tion. NOTE: The Error Code button is shown on every screen on the Motor Driven PD44. See the Main screen for def-inition, page 17. NOT...
Page 23 - Shutdown Timer button/indicator
HMI Operation 3A0261H 23 Shutdown Timer button/indicator NOTE: If the level control option has not been pur- chased the Shutdown Timer button is disabled. This changes the delay before the Fill Timer Fault mes-sage is displayed in the corresponding ‘A Tank Status’ or ‘B Tank Status’ field on the Lev...
Page 24 - Purge Timer Screen; Enter Purge Time Button; Press the; Timer
HMI Operation 24 3A0261H Purge Timer Screen NOTE: The Error Code button is shown on every screen. See the Main screen for definition, page 17. Purge Timer On /Off The Purge Timer On/Off switch is used to enable/dis-able the Purge Timer. OFF: The Purge Timer is disabled. ON: The Purge Timer is enable...
Page 25 - Calculating the Purge Timer Setting
HMI Operation 3A0261H 25 NOTE: The current Purge Timer time is shown in the bottom text box below the Purge Timer button. Calculating the Purge Timer Setting If the shot size is larger than the mixer volume, set the timer for one-half the gel time of the material. If the shot size is smaller, use th...
Page 26 - Status Screen
HMI Operation 26 3A0261H Status Screen NOTE: A “1” indicates that the button is in the “ON” posi- tion. A “0” indicates that the button is in the “OFF” posi-tion. NOTE: The Error Code button is shown on every screen. See the Main screen for definition, page 17. Maintenance Totalizer This counter inc...
Page 27 - Motor Status Screen
HMI Operation 3A0261H 27 Motor Status Screen NOTE: A “1” indicates that the button is in the “ON” posi- tion. A “0” indicates that the button is in the “OFF” posi-tion. NOTE: The Error Code button is shown on every screen. See the Main screen for definition, page 17. To navigate to the Motor Status ...
Page 28 - Supervisor Screen
HMI Operation 28 3A0261H Supervisor Screen NOTE: A “1” indicates that the button is in the “ON” posi- tion. A “0” indicates that the button is in the “OFF” posi-tion. NOTE: To change the values on this screen, log-in as the supervisor. See Main Screen, page 17. Error Code button This button resets t...
Page 29 - Valve Type
HMI Operation 3A0261H 29 Valve Type Only one of the three valve type options can be enabled at any given time. This feature is enabled at the time of build based on Valve Type and should not be manipu-lated. Enabling the Valve Type with a 1053 - 1 in. when a 1053 - 2 in. or 1093 is used will cause t...
Page 30 - Supervisor Help Screen
HMI Operation 30 3A0261H Supervisor Help Screen This screen describes the various reload and shot options in the Supervisor screen. To get to the Setup Help screen, press the “Help” button on the Supervisor screen.
Page 31 - Motor Error Codes Screen
HMI Operation 3A0261H 31 Motor Error Codes Screen These screens give descriptions of the motor error codes.
Page 32 - Shutdown; Pressure Relief Procedure
Pressure Relief Procedure 32 3A0261H Pressure Relief Procedure 1. T urn main air supply shut-off/bleed valve to the off position. This will bleed air from the system. 2. Perform feed system pressure relief procedure. See Related Manuals on page 3. 3. Perform dispense valve pressure relief procedure....
Page 33 - Customer Inputs; Name
Customer Inputs 3A0261H 33 Customer Inputs Name Description Customer Start (Input) When a momentary contact closure is applied to this input, the start device is activated. Customer Purge Start (Input) When a momentary contact closure is applied to this input, the purge shot is activated. Customer S...
Page 34 - Maintenance
Maintenance 34 3A0261H Maintenance NOTE: If material is leaking, see Troubleshooting on page 34. See Related Manuals on page 3 for dispense valve and feed system maintenance socket schedule and proce-dures. Air-Water Separator/Filter Drain water once a shift or as necessary. Troubleshooting Perform ...
Page 35 - Schematics
Schematics 3A0261H 35 Schematics NO T E : USE WIRE FERRULES ON DRIVE C ONNEC T IONS ON 8 SW -1 LO C A T ED UNDER DRIVE HOUSING CL OSES T T O DRIVE FA C E NO T E : SE T DIP SWI T CHES BEFORE WIRING DRIVE T RANS -1 51 86 PG - 2 2L 1 PL C -1 8 L + E X P -1 5 2 3 4 1 6 7 8 9 L 1 POR T- 1 + 24V CAB -1 IF...
Page 37 - FIGURE; PE
Schematics 3A0261H 37 F PE GROUND S T UD GRN/YEL (1 4 AWG ) HMI GR/YEL ( 22 AWG ) PLC -1 GRN/YEL (1 4 AWG ) E X P -1 GRN/YEL (16 AWG ) FIL -1 GRN/YEL (16 AWG ) DRIVE -1 GRN/YEL (16 AWG ) DRIVE -1 I/O SHLD M 1 SHLD FS -1 ( 22 AWG ) V A L VE NO T E : USE LEAD FREE SOLDER 1 2 5 7 8 1 3 15 1 4 6 2 3 4 9...
Page 39 - Technical Data
Technical Data 3A0261H 39 Technical Data Maximum Ambient Temperature. . . . . . . . . . . . . . . . . . . . 110°F (43°C)Maximum Operating Temp . . . . . . . . . . . . . . . . . . . . . . . . 150°F (65°C)Electrical Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . 120/240V, 50/60 HzFus...
Page 40 - International Offices:; Graco Standard Warranty; Graco Information
All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice. For patent information, see www.graco.com/patents. Original Instructions. This manual contains Eng...
