Graco 311164M - User Manual

Models 311164M 5 Specialty Sprayer Packages Wall Mount Package 287978 Model 287978 is a 40:1 ratio unit that includes a low noise motor, DataTrak, external filter, and no gun or hose. Air-Assisted Sprayers All air-assisted sprayers include a de-icing motor, a heavy duty cart, G40 spray gun, and hose...

Models 6 311164M Pump Packages Check your pump package’s identification plate (ID) for the 6-digit part number of your pump package. For example, Pump Part Number P 30 M C 1 rep- resents the pump ( P ), pressure ratio ( 30 :1), low noise exhaust motor with DataTrak ™ ( M ), carbon steel construction...

Warnings 311164M 7 Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. Refer back to these Warnings. Additional, product-s...

Component Identification - Cart Mount 311164M 9 Component Identification - Cart Mount A Air Inlet, 3/4 npt(f) B Bleed Type Master Air Valve (required) C Air Pressure Relief Valve D Air Filter (hidden) E Air Pressure Gauge F Air Regulator Adjustment Knob G DataTrak ™ location (see page 19; not presen...

Component Identification - Wall Mount 10 311164M Component Identification - Wall Mount A Air Inlet, 3/4 npt(f) B Bleed Type Master Air Valve (required) C Air Pressure Relief Valve D Air Filter (hidden) E Air Pressure Gauge F Air Regulator Adjustment Knob G DataTrak ™ location (see page 19; not prese...

Component Identification - Wall Mount 311164M 11 System Components * Bleed Type Master Air Valve (B) • Be sure the valve is easily accessible from the pump and located downstream from the air regulator. • Required in your system to relieve air trapped between it and the air motor when the valve is c...

Grounding 12 311164M Grounding The equipment must be grounded. Grounding reduces the risk of static and electric shock by providing an escape wire for the electrical current due to static build up or in the event of a short circuit. 1. Connect the ground wire (244524) (L) to the ground stud on the a...

Pressure Relief Procedure 311164M 13 Pressure Relief Procedure 1. Engage gun trigger lock. 2. Close bleed type master air valve (B). 3. Disengage gun trigger lock. 4. Hold gun firmly against a grounded metal pail. Trig-ger the gun. 5. Engage gun trigger lock. 6. Drain fluid. To drain fluid, slowly o...

Spray 16 311164M Spray 1. Prime. See Prime/Flush , page 14. 2. Follow Pressure Relief Procedure , page 13. 3. Install tip and tip guard on gun. 4. Open bleed type master air valve (B). 5. Turn regulator adjustment knob (G) until gauge (E) reads desired pressure. Turn clockwise to increase pressure, ...

Shutdown 311164M 17 Shutdown 1. Follow Pressure Relief Procedure , page 13. 2. Remove tip and tip guard from gun. 3. Engage gun trigger lock. 4. Place siphon tube in grounded metal pail containing cleaning fluid. 5. Open bleed type master air valve (B). Turn regulator adjustment knob (G) countercloc...

Maintenance 18 311164M Maintenance Preventive Maintenance Schedule The operating conditions of your particular system determine how often maintenance is required. Establish a preventive maintenance schedule by recording when and what kind of maintenance is needed, and then determine a regular schedu...

DataTrak Controls and Indicators 311164M 19 DataTrak Controls and Indicators Key for F IG . 5 T Runaway Limit, in cycles per minute (user settable; 00=OFF) U Lower Displacement (user settable) V Flow Rate Units (user settable to gpm [US], gpm [Imperial], oz/min [US], oz/min [Imperial], l/min, or cc/...

DataTrak Operation 20 311164M DataTrak Operation Setup Mode 1. See F IG . 5. Press and hold for 5 seconds until Setup menu appears. 2. To enter settings for runaway, lower size, and flow rate units, and to enable runaway, E1, E2, and E5 error options, press to change the value, then to save the valu...

DataTrak Operation 311164M 21 Prime/Flush 1. See F IG . 5. To enter Prime/Flush mode, press any key to wake up the display, then press . The Prime/Flush symbol will appear flashing in the dis- play and the LED will flash . 2. While in Prime/Flush mode, runaway protection is disabled and the batch to...

Troubleshooting 311164M 23 Troubleshooting 1. Follow Pressure Relief Procedure , page 13. 2. Check all possible causes and problems before dis-assembling pump. * To determine if fluid hose or gun is obstructed, follow Pressure Relief Procedure , page 13. Disconnect fluid hose and place a container a...

Xtreme Lower Removal 24 311164M Xtreme Lower Removal Required Tools • Set of adjustable wrenches • Torque wrench • Rubber mallet • Thread lubricant • Anti-seize lubricant 222955 • Loctite ® 2760 ™ or equivalent Disconnect and Reconnect Lower 1. Flush pump; see Prime/Flush , page 14. Stop pump at bot...

Wall Mount Assembly 26 311164M Wall Mount Assembly 1. Ensure the wall is strong enough to support the weight of the pump assembly and accessories, fluid, hoses, and stress caused during pump operation. 2. Drill four 7/16 in. (11 mm) holes using bracket as a template. Use any of the three mounting ho...

Airless Xtreme Sprayer Parts 28 311164M Airless Xtreme Sprayer Parts F IG . 6: X45DL1 Model Shown 101 102 104 7 3 10 4 6 5 108 103 303 301 302 14 2 Complete Sprayer Shown (includes hose and gun) r_x25dh1_x45dl1_311164_27f For pumps P45DC1, P60DC1, and P70DC1 15 16 17 18 21 22 20 19 r_x25dh1_x45dh7

Wall Mount Xtreme Package Parts 311164M 29 Wall Mount Xtreme Package Parts F IG . 7: Wall Mount Package 301 303 302 207 213 208 209 211a 210 204 205 206 203 TI8423a 211b 214 215 218 217 220 For pump 287978 302 219 216 215 TI8810a

Parts - Airless Xtreme Sprayer Packages 30 311164M Parts - Airless Xtreme Sprayer Packages The following table lists the major components and part numbers for each airless sprayer package. Refer to Com- mon Parts , starting on page 35, for parts included with each airless sprayer package. To determi...

Parts - Airless Xtreme Sprayer Packages 34 311164M Hopper Options If your sprayer package includes a hopper, use the fol-lowing table to determine the specific hopper option. For example, X60DH 5 indicates the airless sprayer package includes a hopper, gun, hose, and DataTrak. Motor Key X90LH1 P90MC...

Parts - Airless Xtreme Sprayer Packages 311164M 35 Common Parts Airless Sprayer Packages The following parts are included with each airless sprayer package: ◆ X35*** models only. † X45D*7 and X60D*7 models only. ❄ Not shown. The following parts are included with only complete air-less sprayer packag...

Parts - Airless Xtreme Sprayer Packages 36 311164M Airless Sprayers with Hopper Packages Hopper kit is shown on page 26. ◆ X35*** models only. ❄ Not shown. Wall Mount Packages ◆ X35*** models only. ❄ Not shown. Wall Mount Package 287978 Ref. Part Description Qty. 2 CART 1 287884 Heavy duty (H); see ...

Air-Assisted Xtreme Sprayer Parts 311164M 37 Air-Assisted Xtreme Sprayer Parts F IG . 8: Model 287976 WLD 444 433 404 403 419 434 429 406 405 401 407 402 431* 436* 410* 416* 417* 427* 435* 415* 430* 428* 438* 441* 410* 415* 435* 428* 427* Side View - Air Regulator Mounting Kit 288527 To air control ...

Zinc Xtreme Sprayer Parts 38 311164M Zinc Xtreme Sprayer Parts F IG . 9: Model 287973 Shown r_x25dh1_x45dh1_311164_34 TI8754a 501 505 506 534 507 502 538 535 544 543 537 503 540 519 541 542 532 531 530 529 536 (Fluid Return Line) 533† 504

Parts - Air-Assisted and Zinc Sprayer Packages 311164M 39 Parts - Air-Assisted and Zinc Sprayer Packages Air-Assisted Sprayer Packages Models 287975 and 287976 ❄ Not shown. * Included in Air Regulator Mounting Kit 288527. Zinc Sprayer Packages Models 287971, 287972, 287973, 287974 ❄ Not shown. † Qua...

Dura-Flo Sprayer Parts 40 311164M Dura-Flo Sprayer Parts F IG . 10: Model 287980 TI9162a r_287979_311164_36f 631† 642† 638† 639† 631† 633† 634† 640† 635† 636† 637† 630† 629† 632† 641 617, 618 615 614 612 613 611 610 602 604, 605 616 601 645 603

Cart Parts 42 311164M Cart Parts Heavy Duty Cart, Model 287884 Light Weight Cart, Model 287919 Ref. Part Description Qty. 2 113361 CAP, tube, round 2 3 113362 WHEEL, semi-pneumatic 2 4 WASHER 2 5 113436 RING, retaining 2 2 3 5 4 r_x25dh1_x45dh1_311164_38f Ref. Part Description Qty. 2 116406 WHEEL, s...

Pump Package Parts 311164M 43 Pump Package Parts TI8308a 302 302 308 310 309 304 (NXT021) (lower without built-in filter) (lower with built-in filter) 306 307 Pump Package Parts List Page Pump Packages with L085C# Lowers (80:1 ratio) pg 44 Pump Packages with L115C# Lowers (35:1, 55:1 ratio) pg 45 Pu...

Dimensions 311164M 51 Dimensions Sprayer (Cart Mounted) Packages All Xtreme Sprayer (Cart Mounted) Packages Model X60DH3 Shown KEY: HD = Heavy Duty CartLW = Light Weight Cart Top View - Heavy Duty Cart Shown B C D E r_x25dh1_x45dh1_311164_47f A r_x25dh1_x45dh1_311164_47f2 Mount A B C D E HD 43.69 in...

Dimensions 52 311164M Wall Mount Packages and Pump Packages Wall Mount Dimensions TI8424a TI8425a Front View Side View A C D B E E F G NOTE: Dimensions based on largest air motor and lower combination. A B C D E F G 14.0 in. (355.6 mm) 17.75 in. (450.6 mm) 29.0 in. (736.6 mm) 19.25 in. (489 mm) 43.0...

Dimensions 311164M 53 Weights Sprayer (Cart Mounted) Packages ❄ Add 10 lbs (4.54 kg) for built-in filter. Add 5 lbs (2.27 kg) for air controls. NOTE: Weights are approximate and do not include hoses or guns. Ratio Heavy Duty Cart lbs (kg) Light Weight Cart lbs (kg) 25:1 228.4 (103.6) 196.1 (89.0) 30...

Mounting Hole Diagram 54 311164M Mounting Hole Diagram Wall Mount Bracket TI8614a 9.0 in. (228.6 mm) 1.6 in. (41.4 mm) 12.4 in. (314.3 mm) 1.0 in. (25.4 mm) 7.4 in.(187.3 mm) 5.3 in. (133.4 mm) 14.5 in. (368.3 mm) 17.8 in. (450.9 mm) 2.0 in. (50.8 mm) 5.4 in. (136.5 mm) 7/16 in. (11 mm) diameter hol...

Accessories 311164M 55 Accessories Adapter Plate 247312 Adapter plate is required to mount pump assemblies with an NXT2200 air motor to cart or wall mount bracket. NXT021 Air Control Module Includes Safety Relief Valve 113498 (pressure relief at 110 psi (7.7 MPa, 77 bar)). If you have a 90:1 pump pa...

Technical Data 56 311164M Technical Data Maximum Working Pressure and Flow Rate at Full Air Pressure (100 psi) * At 80 psi (0.55 MPa, 5.5 bar) Maximum air inlet pressure Models with 16:1 - 80:1 pressure ratios: 100 psi (0.7 MPa, 7 bar). Models with a 90:1 pressure ratio: 80 psi (0.55 MPa, 5.5 bar). ...

Pump Package Performance Charts 311164M 57 Pump Package Performance Charts Calculate Fluid Outlet Pressure To calculate fluid outlet pressure (psi/MPa/bar) at a spe-cific fluid flow (gpm/lpm) and operating air pressure (psi/MPa/bar), use the following instructions and pump data charts. 1. Locate des...

All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice. For patent information, see www.graco.com/patents. Original instructions. This manual contains Eng...