Page 2 - Contents; Approvals
Contents 2 309572ZAG Contents Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Power-Lock Hose Bundle Part Numbers . . . . . . . . 3 Whip Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Adapter Fittings . . . . . . . . . . . . . . . . . . . . . . . . ....
Page 3 - Power-Lock Hose Bundle Part Numbers; Whip Hoses; Adapter Fittings
Power-Lock Hose Bundle Part Numbers 309572ZAG 3 Power-Lock Hose Bundle Part Numbers You need at least one 50 ft (15.2 m) main hose, one fluid temperature sensor (FTS), and one whip hose or one wire harness jumper (part no. 261821) to make a complete heated hose assembly. Be sure the selected hose me...
Page 4 - Standard 2 Component Hose
Power-Lock Hose Bundle Part Numbers 4 309572ZAG Standard 2 Component Hose RTD 2-Component Hose (for use with GCA Controlled Reactors) Hose Assembly Length ft (m) ID in. (mm) FTS Cable Standard Braided Scuff Guard Xtreme-W rap Scuff Guard Hose Fittings “A” Red Hose “B” Blue Hose ETL Approval / Series...
Page 5 - Airless 2 Component Hose
Power-Lock Hose Bundle Part Numbers 309572ZAG 5 Airless 2 Component Hose Custom Application 2 Component Hose ✖ Stranded wire (no connectors). ‡ Two FTS cables and two sets of standard wires. 3500 psi (24.1 MPa, 241 bar) 24K241 50 (15.2) 3/8 (10) ✔ ✔ -5 JIC -6 JIC 246069 246070 ✔ 24Y241 50 (15.2) 3/8...
Page 7 - Warnings; WARNING
Warnings 309572ZAG 7 Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-tion point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. When these symbols appear in the body of this manu...
Page 9 - Isocyanate Conditions
Important Isocyanate (ISO) Information 309572ZAG 9 Important Isocyanate (ISO) Information Isocyanate Conditions PERSONAL PROTECTIVE EQUIPMENT Always wear appropriate personal protective equipment and cover all skin when spraying, servicing equipment, or when in the work area. Protective equipment he...
Page 10 - Material Self-ignition
Important Isocyanate (ISO) Information 10 309572ZAG For all applications except spray foam Material Self-ignition Keep Components A and B Separate Spraying or dispensing fluids that contain isocya-nates creates potentially harmful mists, vapors, and atomized particulates. • Read and understand the f...
Page 11 - Changing Materials
Important Isocyanate (ISO) Information 309572ZAG 11 Moisture Sensitivity of Isocyanates Exposure to moisture (such as humidity) will cause ISO to partially cure, forming small, hard, abrasive crystal that become suspended in the fluid. Eventually a film will form on the surface and the ISO will begi...
Page 12 - Installation; Description; Wire Jumper
Installation 12 309572ZAG Installation Description The heated hose maintains proper fluid tem-perature while spraying. Fluid hoses are marked with red tape for ISO/hardener/minor volume side, blue tape for RES/resin/major volume side. Fittings have different sized threads to prevent incorrect connec...
Page 13 - Connect Whip Hose to Gun or Gun Manifold
Installation 309572ZAG 13 Connect Whip Hose to Gun or Gun Manifold 1. Overlap A and B component hoses and assemble to gun or gun manifold fittings as shown in F IG . 1. 2. Tighten fittings to A and B component hoses. Ensure hose remains flat after fit-tings are tightened. Loosen and retighten fittin...
Page 14 - Connect Heated Hoses; Lay heated hoses end to end, matching the
Installation 14 309572ZAG Connect Heated Hoses 1. Lay heated hoses end to end, matching the color coding. Red for component A (ISO), blue for component B (RES). 2. Connect fluid hoses (1, 2) and tighten. See maximum torque specifications below and F IG . 3. Do not over-torque. Torque 1/4 in. (6.4 mm...
Page 15 - Strip Length; Incorrect
Installation 309572ZAG 15 4. Connect electrical wires. NOTE: Newer Series B hoses have a pre-crimped ferrule. If using a Series B hose, skip to step 5. a. Ensure electrical wires ends are 5/8 in. (15.9 mm) long. If they are not, use a sharp scissors to strip all four wire ends to the correct length....
Page 17 - Connect FTS and Heated Dual Whip
Installation 309572ZAG 17 6. For non-RTD hoses only, connect thermocouple cables (4). Slide insulator sleeves (S) over connection. Leave slack in cables as stress relief to prevent cable failure. 7. For RTD 2-component hoses only, connect RTD cables (4) and CAN cables (5) if pres-ent. 8. Repeat for ...
Page 18 - Connect FTS and Heated Dual Whip Hose; Carefully inset FTS probe into the A hose; Connect Hoses to Proportioner; Cover the FTS and spacer with split foam; See F; Prior to connecting the FTS,
Installation 18 309572ZAG Connect FTS and Heated Dual Whip Hose 1. Assemble JIC swivel fitting (5e) in female end of temp sensor (5a). Do not bend or kink probe. Torque connection to 14 ft-lbs (19 N•m). Do not over-torque. Assemble JIC swivel fitting (5d) into female end of B hose coupler (5b). Torq...
Page 19 - To Gun; RTD 2-Component Hoses
Installation 309572ZAG 19 F IG . 13 2 1 6a 6b K 5c 12 5b 8 TI17091b 4 9 S S To Gun To Proportioner 3 5a TI18392b Non-RTD Thermocouple 2-Component Hoses RTD 2-Component Hoses 5a 1 2 5b 6a 6b K 12 3 8 4 5c 14 5d 5e 5d 5e
Page 20 - Insert probe in major; Refer to page 14 for instructions.
Installation 20 309572ZAG Connect FTS with a Non-Heated Whip Hose or Remote Mix Manifold 1. Carefully extend FTS probe (H) into the hose section from the proportioner. Do not bend or kink probe. Insert probe in major volume (resin) side on systems which are not 1:1 mix ratio. 2. Connect FTS (5) to m...
Page 22 - Check Hoses for Leaks; Protective Covering; all
Installation 22 309572ZAG Fluid Temperature Sensor (FTS) Calibration (Non-RTD Versions) 1. Before turning on the unit, ensure all hoses and cables are properly connected. To ensure that the FTS in the hose is at the same temperature as the heaters, keep heat off and store the hose FTS near the machi...
Page 23 - Operation
Operation 309572ZAG 23 4. For hoses that include the standard braided protective scuff cover, unroll excess cover over hose and electrical connections. Tape securely. 5. For hoses that include Xtreme-Wrap pro- tective scuff sleeve, pull just enough excess length over hose and electrical con-nections...
Page 24 - Parts; Using 261669 Fluid Temperature Sensor (JIC to JIC fittings); Heated Fluid Hose
Parts 24 309572ZAG Parts Using 261669 Fluid Temperature Sensor (JIC to JIC fittings) ▲ Replacement Danger and Warning labels, tags, and cards are available at no cost. WLE 2 5b 4 Heated Fluid Hose Fluid Temperature Sensor Whip Hose 1 12 3 5a 5c 8 6 9 5d 5e Ref. Part Description Qty 1 HOSE, component...
Page 25 - Using 24M943 Fluid Temperature Sensor (NPT to NPT fittings)
Parts 309572ZAG 25 Using 24M943 Fluid Temperature Sensor (NPT to NPT fittings) ▲ Replacement Danger and Warning labels, tags, and cards are available at no cost. ★ Not included. Order connector fittings that connect to the A and B component hoses. See Adapter Fit- tings , page 3. 2 5b 4 Heated Fluid...
Page 28 - Using 261670 Fluid Temperature Sensor (JIC to NPT fittings)
Parts 28 309572ZAG Using 261670 Fluid Temperature Sensor (JIC to NPT fittings) ▲ Replacement Danger and Warning labels, tags, and cards are available at no cost. 2 5 4 Heated Fluid Hose Fluid Temperature Sensor 1 5a 5d 5c 5b TI2684E 12 Ref. Part Description Qty 1 HOSE, component A (ISO); see tables ...
Page 29 - Repeat steps 1-4 for each length of hose; Connect Heated
Parts 309572ZAG 29 15F144 Hose Wire Jumper Use the 15F144 Hose Wire Jumper to heat only the major volume hose, in a wide ratio system. To build one complete 50 ft single side heated hose bundle, order the following parts: Install as follows: 1. Wrap hose wire jumper (100) around resin hose (101) in ...
Page 30 - Install whip hose and gun. Ensure that gun; Protective
Parts 30 309572ZAG 8. Install whip hose and gun. Ensure that gun is grounded. 9. Connect hoses to proportioner. 10. Insulate and protect hoses. See Protective Covering , page 22. Set transformer wire taps, using the following table. Transformer tap wire connections vary depending on length of heated...
Page 31 - Accessories; Scuff Guard; Part
Accessories 309572ZAG 31 Accessories Scuff Guard Use to keep hose clean and protect it from damage. Part Description 246077 7 ft (2.1 m) braided polyester mesh. For whip hose. Fold back over itself for easy installation. 246078 50 ft (15.2 m) braided polyester mesh. Fold back over itself for easy in...
Page 32 - Technical Data
Technical Data 32 309572ZAG Technical Data Power-Lock Heated Hose US Metric Maximum Air Working Pressure 130 psi 0.9 MPa, 9 bar Maximum Fluid Operating Temperature 180°F 82°C Wetted Parts Nylon, Zinc-Plated Carbon Steel, 303 Stainless Steel Total Heating Load (2 Hoses) 1/4 in. diameter: 11 watts/foo...
Page 34 - Graco Standard Warranty; Graco Information; utor closest to you:
All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice. For patent information, see www.graco.com/patents. Original instructions. This manual contains Eng...
