Page 2 - Contents
2 309572ZAF Contents Power-Lock Hose Bundle Part Numbers . . . . . . . . 3 Whip Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Adapter Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . 3Standard 2 Component Hose . . . . . . . . . . . . . . . 4RTD 2-Component Hose (for us...
Page 3 - Power-Lock Hose Bundle Part Numbers; Whip Hoses; Adapter Fittings
Power-Lock Hose Bundle Part Numbers 309572ZAF 3 Power-Lock Hose Bundle Part Numbers You need at least one 50 ft (15.2 m) main hose, one fluid temperature sensor (FTS), and one whip hose or one wire harness jumper (part no. 261821) to make a complete heated hose assembly. Be sure the selected hose me...
Page 4 - Standard 2 Component Hose
Power-Lock Hose Bundle Part Numbers 4 309572ZAF Standard 2 Component Hose RTD 2-Component Hose (for use with GCA Controlled Reactors) Hose Assembly Length ft (m) ID in. (mm) FTS Cable Standard Braided Scuff Guard Xtreme- Wrap Scuff Guard Hose Fittings “A” Red Hose “B” Blue Hose “A” inlet (f)/ outlet...
Page 5 - Airless 2 Component Hose
Power-Lock Hose Bundle Part Numbers 309572ZAF 5 Airless 2 Component Hose Custom Application 2 Component Hose ✖ Stranded wire (no connectors). ‡ Two FTS cables and two sets of standard wires. 24N001 50 (15.2) 1/2 (13) ✔ ✔ ✔ -8 JIC -10 JIC 246063 246064 3500 psi (24.1 MPa, 241 bar) 24K241 50 (15.2) 3/...
Page 7 - Warnings; WARNING
Warnings 309572ZAF 7 Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama- tion point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. When these symbols appear in the body of this man...
Page 9 - Important Two-Component Material Information; Isocyanate Conditions
Important Two-Component Material Information 309572ZAF 9 Important Two-Component Material Information Isocyanate Conditions Material Self-ignition Keep Components A and B Separate PERSONAL PROTECTIVE EQUIPMENT You must wear appropriate protective equipment when operating, servicing, or when in the o...
Page 10 - Moisture Sensitivity of; Foam Resins with 245 fa
Important Two-Component Material Information 10 309572ZAF Moisture Sensitivity of Isocyanates Isocyanates (ISO) are catalysts used in two component foam and polyurea coatings. ISO will react with moisture (such as humidity) to form small, hard, abrasive crystals, which become suspended in the fluid....
Page 11 - Installation; Description
Installation 309572ZAF 11 Installation Description The heated hose maintains proper fluid tem- perature while spraying. Fluid hoses are marked with red tape for ISO/hardener/minor volume side, blue tape for RES/resin/major volume side. Fittings have different sized threads to prevent incorrect conne...
Page 12 - Connect Whip Hose to Gun or Gun Manifold
Installation 12 309572ZAF Connect Whip Hose to Gun or Gun Manifold 1. Overlap A and B component hoses and assemble to gun or gun manifold fittings as shown in F IG . 1. 2. Tighten fittings to A and B component hoses. Ensure hose remains flat after fit- tings are tightened. Loosen and retighten fitti...
Page 13 - Connect Heated Hoses
Installation 309572ZAF 13 Connect Heated Hoses 1. Lay heated hoses end to end, matching the color coding. Red for component A (ISO), blue for component B (RES). 2. Connect fluid hoses (1, 2) and tighten. See maximum torque specifications below and F IG . 3. Do not over-torque. Torque 1/4 in. (6.4 mm...
Page 18 - Connect FTS and Heated Dual Whip Hose
Installation 18 309572ZAF Connect FTS and Heated Dual Whip Hose 1. Assemble JIC swivel fitting (5e) in female end of temp sensor (5a). Do not bend or kink probe. Torque connection to 14 ft-lbs (19 N•m). Do not over-torque. Assemble JIC swivel fitting (5d) into female end of B hose coupler (5b). Torq...
Page 22 - Protective Covering
Installation 22 309572ZAF Protective Covering 1. Wrap all fluid hose connections with electri- cal tape. 2. Fold wire back on hose to ensure adequate strain relief. Wrap all electrical connections and cable connections with electrical tape to protect them from pulling apart and abra- sion. 3. Instal...
Page 23 - Operation
Operation 309572ZAF 23 Operation 1. Connect air hose to main air supply, if equipped. 2. Connect electrical connectors (12) to con- nector from fluid manifold (M) or accessory control box. See Connect Heated Hoses , page 13. Connect hose cable (4) to cable from proportioner fluid manifold or acces- ...
Page 24 - Maintenance
Maintenance 24 309572ZAF Maintenance 1. Before disconnecting or repairing hoses, relieve all fluid pressure and shut off electri- cal power to proportioner. See proportioner operation manual. 2. Be sure fluid is cool before disconnecting hoses. Instructions for Replacing Individual A or B Hose Befor...
Page 25 - Parts; Using 261669 Fluid Temperature Sensor (JIC to JIC fittings)
Parts 309572ZAF 25 Parts Using 261669 Fluid Temperature Sensor (JIC to JIC fittings) ▲ Replacement Danger and Warning labels, tags, and cards are available at no cost. WLE 2 5b 4 Heated Fluid Hose Fluid Temperature Sensor Whip Hose 1 12 3 5a 5c 8 6 9 5d 5e Ref. Part Description Qty 1 HOSE, component...
Page 26 - Using 24M943 Fluid Temperature Sensor (NPT to NPT fittings)
Parts 26 309572ZAF Using 24M943 Fluid Temperature Sensor (NPT to NPT fittings) ▲ Replacement Danger and Warning labels, tags, and cards are available at no cost. ★ Not included. Order connector fittings that connect to the A and B component hoses. See Adapter Fit- tings , page 3. 2 5b 4 Heated Fluid...
Page 27 - Using 24K207 RTD 2-Component Hose Fluid Temperature Sensor
Parts 309572ZAF 27 Using 24K207 RTD 2-Component Hose Fluid Temperature Sensor (JIC to JIC fittings) ▲ Replacement Danger and Warning labels, tags, and cards are available at no cost. * Included only in hoses with CAN cable. See RTD 2-Component Hose (for use with GCA Controlled Reactors) , page 4. 2 ...
Page 28 - Using 24M944 RTD 2-Component Hose Fluid Temperature Sensor
Parts 28 309572ZAF Using 24M944 RTD 2-Component Hose Fluid Temperature Sensor (NPT to NPT fittings) ▲ Replacement Danger and Warning labels, tags, and cards are available at no cost. * Included only in hoses with CAN cable. See RTD 2-Component Hose (for use with GCA Controlled Reactors) , page 4. ★ ...
Page 29 - Using 261670 Fluid Temperature Sensor (JIC to NPT fittings)
Parts 309572ZAF 29 Using 261670 Fluid Temperature Sensor (JIC to NPT fittings) ▲ Replacement Danger and Warning labels, tags, and cards are available at no cost. 2 5 4 Heated Fluid Hose Fluid Temperature Sensor 1 5a 5d 5c 5b TI2684E 12 Ref. Part Description Qty 1 HOSE, component A (ISO); see tables ...
Page 32 - Accessories; Scuff Guard
Accessories 32 309572ZAF Accessories Scuff Guard Use to keep hose clean and protect it from damage. Part Description 246077 7 ft (2.1 m) braided polyester mesh. For whip hose. Fold back over itself for easy installation. 246078 50 ft (15.2 m) braided polyester mesh. Fold back over itself for easy in...
Page 33 - Technical Data
Technical Data 309572ZAF 33 Technical Data Power-Lock Heated Hose US Metric Maximum Air Working Pressure 130 psi 0.9 MPa, 9 bar Maximum Fluid Operating Temperature 180°F 82°C Wetted Parts Nylon, Zinc-Plated Carbon Steel, 303 Stainless Steel Total Heating Load (2 Hoses) 1/4 in. diameter: 11 watts/foo...
Page 36 - Graco Standard Warranty; Graco Information
All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice. )RUSDWHQWLQIRUPDWLRQVHHZZZJUDFRFRPSDWHQWV Original instructions. This manual contains English. MM ...
